MindMap Gallery Pharmacy - Tablets
This is a mind map about tablets, which summarizes the classification, commonly used excipients, preparation methods, Coating etc. Hope this mind map helps you!
Edited at 2024-01-17 13:54:40tablet
Classification
oral tablet
tablet
Ordinary tablets made by mixing drugs and excipients, commonly known as plain tablets
coated tablets
Tablets that are coated with a film on the surface of ordinary tablets.
Depending on the coating material, the coated tablets can have corresponding names.
Sugar-coated tablets whose coating material is sucrose are called sugar-coated tablets
Film-coated tablets whose coating material is a polymer film-forming material (such as propylmethylcellulose) are called film-coated tablets.
Those whose coating material is enteric polymer material are called enteric-coated tablets (enteric-coated tablets)
effervescent tablets
It usually contains sodium bicarbonate and organic acid. When it meets water, the two react to generate a large amount of carbon dioxide gas, which is effervescent.
Generally speaking, the drugs contained in effervescent tablets should be water-soluble, and citric acid, tartaric acid, etc. can be used as organic acids.
chewable tablets
Sucrose, mannitol, sorbitol, mint, flavorings, etc. are usually added to adjust the taste.
dispersible tablets
Tablets that disintegrate quickly in water and disperse evenly before taking.
You can drink it directly after dispersing it in water, or you can take the tablet directly in your mouth or swallow it.
Generally speaking, the drugs contained in dispersible tablets are poorly soluble and appear in a suspended state after dispersion, such as roxithromycin dispersible tablets.
Suspending agents, such as guar gum, should be added to dispersible tablets to increase the viscosity or consistency of the suspension to maintain the suspended state after dispersion.
sustained-release tablets
Tablets that release drug slowly and non-constantly in a defined release medium
Compared with the corresponding ordinary preparations, it has the characteristics of less frequent administration, longer action time, and less toxic and side effects.
controlled-release tablets
Tablets that release drug slowly and at a constant rate in a defined release medium.
Compared with corresponding extended-release tablets, blood drug concentration is more stable
multilayer tablets
A tablet composed of two or more layers.
Each layer contains different drugs and excipients, which can avoid compatibility changes between different drugs in compound preparations, or make a double-layer tablet with a combination of sustained release and immediate release.
orally disintegrating tablets
Tablets that disintegrate rapidly in the mouth generally exert systemic effects after swallowing.
The characteristic is that no water is needed when taking medicine, which is especially suitable for patients with swallowing difficulties or the elderly and children.
Sorbitol, erythrose, mannitol, etc. are often added as flavoring agents and fillers
oral tablets
Sublingual tablets
It refers to tablets that can be quickly dissolved when placed under the tongue, and the drug is absorbed through the sublingual mucosa to exert systemic effects.
It can avoid the first-pass effect of the liver on drugs and is mainly used for the treatment of emergencies, such as nitroglycerin sublingual tablets for the treatment of angina pectoris.
Lozenges (troches, lozenges)
Refers to tablets that slowly dissolve in the mouth to produce local or systemic effects.
The drugs in the lozenges should be easily soluble and mainly have local anti-inflammatory, sterilizing, astringent, analgesic or local anesthetic effects, such as compound grass coral lozenges, etc.
Buccal tablets
It refers to tablets that are pasted in the oral cavity and have local or systemic effects after absorption through the mucosa, slowly releasing drugs in the oral cavity and used for the treatment of oral and throat diseases, such as metronidazole oral patches.
external tablets
soluble tablets
Refers to non-coated tablets that can be dissolved in water before use.
Generally used for mouthwash, disinfection, wound washing, etc., such as compound borax mouthwash tablets, rifampicin (eye) tablets, etc.
Vaginal tablets and effervescent vaginal tablets
Refers to tablets that are placed in the vagina and work.
It mainly plays local anti-inflammatory, sterilizing, spermicidal and astringent effects, and can also be used for sex hormone drugs.
Commonly used excipients
Thinner
Features
①Diluents are also called fillers.
②The diameter of tablets is generally not less than 6 mm, and the tablet weight is usually more than 100 mg, otherwise it will be inconvenient to use.
③The role of diluent
Increase the weight (or volume) of the tablet;
Improve the compression moldability of drugs;
Improve content uniformity, especially for tablets with low dose drugs
starch
Starches include corn starch, wheat starch, potato starch, etc., among which corn starch is the most commonly used.
Corn starch particle size is 5-30 um
Moisture content in the range of 10%-14%
It has adhesive properties, poor fluidity and compression moldability, but stable properties.
It can be compatible with most drugs, has good appearance and color, and is cheap. It is the most commonly used excipient in solid preparations.
It is often mixed with sucrose powder, dextrin, etc. which have good compressibility.
sucrose
Extracted from sugar cane and sugar beets.
Very soluble in water and almost insoluble in absolute ethanol.
Stable at room temperature and moderate humidity, unstable at high temperatures (110~145°C) or acidic conditions, turning into invert sugar (glucose and fructose)
This product has strong adhesive force and can enhance the hardness of tablets, but it is highly hygroscopic. Long-term storage will make the tablets too hard and delay disintegration or dissolution.
Dextrins
Dextrin is a polymer obtained by heating and modifying partially hydrolyzed starch in a dry state. It is easily soluble in boiling water and insoluble in ethanol.
It has a strong tendency of aggregation and agglomeration. Improper use will cause pitting, watermarks, etc. on the surface, and sometimes cause tablet disintegration or slow dissolution.
Often used in conjunction with sucrose and starch.
lactose
It is extracted from milk and is divided into alpha-lactose anhydrous, alpha-lactose monohydrate and B-lactose. Alpha-lactose monohydrate is commonly used.
α-Lactose monohydrate is soluble in water but insoluble in ethanol.
Tablets made from lactose have a smooth surface, stable properties, and are compatible with most drugs.
The lactose produced by the spray drying method is spherical in shape, has good fluidity and compressibility, and can be used for direct tableting of the powder.
Pregelatinized starch
Starch is partially or completely gelatinized. The variety currently on the market is partially pregelatinized starch.
Soluble 10%~20% in cold water, insoluble in ethanol.
It has good fluidity, compressibility, lubricity and dry adhesion, and has good disintegration effect.
As a multifunctional excipient, it is often used for direct tableting of powders.
Micro crystalline cellulose (MCC)
It is produced from pure cotton fiber through hydrolysis.
It is a white or off-white powder, odorless and tasteless, composed of porous particles.
It has strong binding force and good compressibility. It is also known as "dry binder" and can be used as powder for direct tableting.
Generally, tablets with more than 20% microcrystalline cellulose have better disintegration properties.
Inorganic salts
Some inorganic calcium salts are commonly used, such as calcium sulfate, calcium hydrogen phosphate, calcium carbonate, calcium sulfate dihydrate, etc.
Among them, calcium sulfate dihydrate is more commonly used. It has stable properties, is odorless and tasteless, is slightly soluble in water, and can be compatible with a variety of drugs. The tablets produced have a smooth appearance, good hardness and disintegration, and have no adsorption effect on drugs. .
Sugar alcohols
Mannitol and sorbitol are isomers of each other.
The sweetness is about half that of sucrose. It absorbs heat when dissolved and has a cooling feeling. It is suitable for chewable tablets, orally disintegrating tablets, etc. But it is more expensive and is often used in conjunction with sucrose.
Erythrose (eri th rito l), its sweetness is 80% of sucrose, it dissolves quickly, has a strong cooling sensation, does not generate heat after oral administration, and does not drop the pH in the mouth (good for protecting teeth), etc. It is an excellent excipient for preparing orally disintegrating tablets, but it is expensive.
Wetting agents and adhesives
D
It refers to a liquid that has no viscosity itself but induces viscosity in materials by wetting them. Commonly used wetting agents include distilled water and ethanol.
Distilled water
Is the wetting agent of choice
However, the drying temperature after granulation is high and the drying time is long, so it is not suitable for water-sensitive drugs.
When there are many water-soluble ingredients in the prescription, it is easy to cause agglomeration, uneven wetting, and hardening of the particles after drying.
ethanol
It can be used for drugs that are easily decomposed when exposed to water or drugs that are too viscous when exposed to water.
Ethanol-water mixture is commonly used in the granulation of dry extracts of traditional Chinese medicine. As the ethanol concentration increases, the viscosity produced after wetting decreases. The commonly used concentration is 30% to 70%. The appropriate concentration can be determined according to the material properties and experiments. ethanol concentration.
adhesive
Starch slurry
The gelatinization temperature of cornstarch obtained by heating starch in water and gelatinizing it is 73°C.
There are two methods for making starch slurry - boiling method and pulping method.
Starch is cheap and easy to obtain and has good adhesive properties, so it is the preferred binder in granulation. However, it is not suitable for drugs that are unstable when exposed to water.
cellulose derivatives
Methyl cellulose (MC)
It is methyl ether cellulose.
It swells in water to form a clear or slightly turbid colloidal solution, and is almost insoluble in hot water and ethanol.
Hydroxypropyl cellulose (HPC)
It is a 2-hydroxypropyl ether cellulose with a trade name of hyporolose and a relative molecular weight of 40,000 to 910,000.
It dissolves into a transparent solution in cold water and forms a gel when heated to 45~50℃.
HPC has less hygroscopicity than other celluloses, is soluble in water and ethanol, and has many viscosity specifications, making it an excellent adhesive.
High viscosity HPC can be used in gel matrix sustained-release tablets
Hydroxypropyl methyl cellulose (HPMC)
It refers to z-hydroxypropyl methyl ether cellulose, with the trade name hypomellose.
Generally, four digits are appended to the common name to indicate the model number of substituent content, such as HP MC 2208, 2906 and 2910. The first two digits represent the approximate percentage of methoxy groups and the last two digits represent the percentage of propyl groups.
Swells and dissolves in cold water; insoluble in hot water and ethanol, but soluble in a mixture of water and ethanol.
HPMC is not only used as a binder for granulation, but is also widely used in gel matrix tablet sustained-release preparations.
Carbo xy methyl cellulose sodium (CMC-Na)
Hygroscopic.
The moisture content is generally less than 10%. When the moisture content exceeds 20%, it is easy to agglomerate. Pay attention to the airtight storage.
It swells first and then dissolves in water, but is insoluble in ethanol.
CMC-Na is often used for drugs with poor compressibility.
Povidone (PVP)
Hygroscopic.
It dissolves in water and ethanol, so when preparing adhesives, an aqueous solution or an ethanol solution should be selected according to the properties of the drug.
It is often used in the granulation of effervescent tablets and chewable tablets. Its biggest disadvantage is its strong hygroscopicity.
Gelatin
It will swell and soften when exposed to water, and can absorb 5-10 times its own mass of water.
Insoluble in ethanol, soluble in acid or alkali.
It dissolves in hot water and forms jelly or gel in cold water, so the gelatin solution should be kept at a higher temperature during granulation.
The disadvantage of gelatin is that the granules are relatively hard after granulation and drying.
It is suitable for oral tablets that do not need to disintegrate or extend the action time in water.
disintegrant
Mechanism of action of disintegrants
capillary action
expansion effect
moist heat
gas production
How to add disintegrant
Additive method
Inner addition
Internal and external addition
The ideal way to join
dry starch
It is a classic disintegrant, dried at 100~105℃ for 1 hour, and the moisture content is below 8%.
Dry starch has strong water absorption, and its water expansion rate is about 186%.
Dry starch is suitable for tablets of water-insoluble or slightly soluble drugs, but has poor disintegration effect on easily soluble drugs.
This is because easily soluble drugs dissolve in water and block the capillaries, making it difficult for water to penetrate into the tablet through the capillaries, thus preventing the starch inside the tablet from absorbing water and swelling.
Sodium carboxymethyl starch (CMS-Na)
It is the sodium salt of the acid methyl ether of starch. It is insoluble in water and has a very significant swelling effect when absorbing water. Its expansion rate after absorbing water is 300 times its original volume.
Is a "super disintegrant"
Low substituted hydroxypropylcellulose
Among them, LH-11 has the largest particle size and is often used as a disintegrant for direct compression tablets.
LH-21 has moderate particle size and is mainly used as a disintegrant for wet granulation tablets.
Due to its large surface area and porosity, it has the ability to rapidly absorb water and expand. The water expansion rate is generally between 500% and 700%.
It is also a "super disintegrant".
Cros carmel lose sodium (CCMC-Na)
Carmellose sodium is obtained through chemical cross-linking. It is insoluble in water, but can absorb water several times its own weight and expand to 4-8 times its original volume, so it has good disintegration effect.
The disintegration effect is better when combined with carboxymethyl starch sodium, but the disintegration effect will be reduced when combined with dry starch
Cross-linked povidone (polyvinylpolypyrrolidone, PVPP)
It is insoluble in water, but quickly shows capillary action and excellent hydration ability in water. The maximum water absorption capacity is 60%, the expansion ratio is 2.25~2.30, and there is no gelling tendency.
The disintegration performance of PVPP is very superior and it is also a "super disintegrant"
Effervescent disintegrants
It is a special disintegrant specially used for effervescent tablets. The most commonly used is a mixture of sodium bicarbonate and citric acid.
Carbon dioxide gas is produced when exposed to water, causing the tablet to rapidly disintegrate within minutes.
Tablets containing this disintegrant should be packaged properly to avoid moisture which may cause the disintegrant to become ineffective.
Lubricant
glidant
Reduce the friction between particles, thereby improving powder fluidity;
Anti-adherent
Generally, during tableting, it is necessary to prevent materials from adhering to the surface of the punch and die to ensure the smooth progress of the tableting operation and make the tablet surface smooth.
Lubricant
It is a lubricant in a narrow sense, that is, it reduces the friction between the material and the die wall to ensure uniform pressure distribution during tablet pressing and pushing, and smooth tablet pushing from the die hole.
Mechanism
Improve electrostatic distribution on particle surface
Improve particle surface roughness and reduce friction
Improve the selective adsorption of particles and weaken the van der Waals force between particles
Commonly used lubricants
Magnesium stearate
The dosage is generally 0.1%~1%. If the dosage is too large, the disintegration (or dissolution) of the tablet will be slow.
In addition, magnesium ions affect the stability of certain drugs, such as aspirin, so you should pay attention to the contraindications.
Micropowder silica gel (aerosil)
It is a white powder with a large specific surface area and a delicate touch. The commonly used dosage is 0.1%~0.3%.
Commonly used glidants
talcum powder
The commonly used amount is generally 0.1%~3%, and the maximum should not exceed 5%. If it is excessive, the fluidity will be poor.
Hydrogenated vegetable oil
It is produced by catalytic hydrogenation of refined vegetable oil. Soluble in liquid paraffin.
When used, it is generally dissolved in light liquid paraffin and then sprayed on dry particles to facilitate even distribution and used as a lubricant.
Commonly used dosage is 1%~6% (W/W), often used in combination with talc powder
Polyethylene glycols (PEG)
Has good lubrication effect. Due to good water solubility, it has less impact on disintegration and dissolution
Sodium lauryl sulfate
It is an anionic surfactant, white or milky white, smooth, with a bitter soapy smell and a slight fatty odor. It dissolves in water to form a milky white solution.
It has antistatic and good lubricating effects during powder handling, and can promote tablet disintegration and drug dissolution.
Color, aroma, taste and their modifiers
In order to improve the taste and appearance, colorants, flavors, sweeteners, etc. are often added to tablets.
Pigments must be pharmaceutical grade, and the maximum dosage generally does not exceed 0.05%.
Pay attention to the reaction of pigments with drugs and the migration of color during drying.
The method of adding flavor is to dissolve the flavor in ethanol and spray it evenly on the dried particles; the microencapsulated solid flavor can be directly added to the dried particles and pressed into tablets.
Preparation
wet granulation tableting method
Not suitable for heat-sensitive, moisture-sensitive, and easily soluble materials
dry granulation tableting method
Commonly used in the production of tablets for drugs that are unstable when exposed to water
direct compression method
Suitable for drugs unstable to moisture and heat
Semi-dry granule compression method
Suitable for drugs that are sensitive to moisture and heat and have poor compression moldability
coating
sugar coating
Waterproofing
First, wrap the plain tablets with an impermeable isolation layer to prevent moisture from infiltrating into the tablet core during the subsequent sugar coating process.
The materials used for the isolation layer are mostly water-insoluble film-forming materials, such as corn gluten, shellac, cellulose acetate phthalate (CAP), etc., which are dissolved in ethanol.
Sub coating
In order to eliminate the edges and corners of the tablet, a thicker powder coating layer is applied to the outside of the isolation layer.
The main materials are syrup and talc. The concentration of the syrup is 65%~75% (g/g), and the talcum powder is powder that has passed through a 100-mesh sieve.
The shape of the tablet core should be a biconvex tablet with very thin edges, which can reduce weight gain and be beautiful.
Sugar coating (smoothing)
The surface of the powder coating layer is relatively rough and loose, so it is coated with sugar to make the surface smooth, smooth, delicate and solid.
The key points of the operation are to add slightly dilute syrup, gradually reduce the amount, blow dry at low temperature (40°C), and generally wrap 10 to 15 layers.
Packed with colored icing layer (coloration)
Adding food coloring to the syrup can be coated with colored icing. The main purpose is to facilitate identification and appearance. Generally, it needs to be coated in 8 to 15 layers.
polishing
In order to increase the gloss and hydrophobicity of the tablet surface, the commonly used material is Sichuan wax.
Film coating material
composition
It usually consists of coating material (film former), plasticizer (plasticizer), release speed regulator, gloss enhancer, solid materials, colorants and solvents.
Coating material
advantage
Generally speaking, the coating polymer material is first dissolved in a suitable solvent (water or non-aqueous solvent), and then coated on the solid preparation.
At present, aqueous dispersion is widely used. Its advantage is that poorly soluble polymer materials do not need to be dissolved with organic solvents and can be coated in an aqueous environment.
After the aqueous dispersion is coated, it must be further heated and cured to form a continuous coating film.
According to the function of clothing layer
Ordinary coating materials
Film coating materials mainly used to improve moisture absorption and prevent dust, such as hypromellose, methylcellulose, hydroxyethylcellulose, and hydroxypropylcellulose.
Sustained release coating material
Neutral methacrylate copolymers (Eudragit RS, Eudragit RL) and ethyl cellulose are commonly used.
These materials are insoluble in the entire physiological pH range, swellable, and permeable to water and water-soluble substances, so they can be used as coating materials to adjust the release rate.
Enteric coating material
Enteric polymers are acid-resistant and usually dissolve easily in the duodenum and below.
Commonly used ones include cellulose acetate phthalate (CAP), polyvinyl alcohol phthalate (PAP), acrylic resin (Eudragit S100, L 100), hypromellose phthalate (HP MCP), etc.
Plasticizer
Plasticizers can change the physical and mechanical properties of polymer films, making them more pliable and conducive to coating.
There must be chemical similarity between the polymer and the plasticizer. For example, glycerin, propylene glycol, PEG, etc. have hydroxyl groups and can be used as plasticizers for some cellulose clothing materials.
Aliphatic non-polar polymers include refined coconut oil, castor oil, corn oil, liquid paraffin, glyceryl monoacetate, glyceryl triacetate, dibutyl sebacate and dibutyl phthalate (diethyl ester). )wait.
Release rate regulator
Release rate modifiers are also called pore-forming agents.
Generally, they are small molecule sugars, salts or polymer materials with excellent water solubility, such as sucrose, sodium chloride, surfactants and PEG.
Solid materials and pigments
When some polymers are too viscous during the coating process, solid powder lubricants are added to prevent the particles or tablets from adhering, such as talc, magnesium stearate, etc.
The application of pigments is mainly to facilitate identification, prevent counterfeiting, and meet the requirements of product beauty. It also has a light-shielding effect.
Film coating equipment
Classification
Pan coating device
Mainly used for tablet coating
Rotating coating device
Commonly used in the preparation and coating of pellets
Features of rotating coating device
①Particle movement mainly depends on the mechanical movement of the disk
② Due to the intense shearing movement between particles (twist-like), adhesion is reduced and can be used for coating pellets
③ During the operation, the upper cover can be opened to directly observe the movement and coating of the particles.
④Disadvantages: The particles move fiercely and are easy to wear particles, so they are not suitable for coating fragile particles.
Fluidized coating device
Suitable for coating of pellets