MindMap Gallery Non-standard automated design process 0916
This is a mind map about the non-standard automated design process 0916. The design process can ensure the quality of the design and reduce errors and defects in the design by standardizing and standardizing the design.
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Non-standard automation design implementation process
1. Project research
Confirm items
Project requirements
Process flow
Corresponding contact: project process leader
Equipment functions and types
Process manager
Project difficulties
Features
Project process leader
Layout and space constraints
IE
Mass production time confirmed
It takes 8 to 10 months from planning to mass production
product analysis
Material, size, strength, hardness accuracy
Process manager
Incoming material method
product manager
Processing methods
Process manager
Fixture solution
Process composition
Process flow sheet
Process manager
Program information information request form
Automation project manager
resource assessment
Do you have any experience with similar programs?
Automation Manager
Mature process solution support
Automation Manager
Are there any suppliers that provide key technologies?
Automation Manager
Plan formulation
Split the entire line of components
Program planning
distributed
centralized
fishbone
S-shaped etc.
Confirmation of wiring form
Production/Automation Manager
Assembly and maintainability assessment
Automation Manager
Automation equipment selection
Automation group
project budget
budget generation
Project budget list
Input-output analysis report
Project approval
Project application approval form
Project team member list
2. overall program review
Process review
Processing technology
Cleaning process
Assessment of potential risks and unknowns
Leak detection process
Measurement process
Assembly process
Assessment of potential risks and unknowns Process flow posture diagram
Control/interactive mode review
trace back
MES
Maintenance process review, equipment
Security protection function review
Hands-on interactive review
Fixture design participation
Clamping and positioning selection, stable and reliable, no risk of scratches
New plan and new technology review
Hidden hazards and risk point review
Accumulation of aluminum chips and product crushing
Internal space interference of machine tools, etc.
3. Plan refinement and rectification
Function realization
Is it stable and reliable?
Cleaning between processes
Offline pre-cleaning to a state ready for full inspection
Whether it meets the rhythm requirements
beat analysis table
Automated beat analysis table
Fixture action beat analysis table
Whether it meets the accuracy requirements
Loading tooling positioning requirements 0.5
Loading claw positioning requirement ±0.25
Requirements for positioning pins of machine tool fixtures
Standard requirements for fixture functions in automation projects
Poka-yoke Matrix Analysis
Sequential hardware error proofing
Sequential logic error proofing
MES error proofing
Sequential error-proofing checklist
Is it convenient for assembly and maintenance?
Assembly work instructions
General standard installation requirements for equipment
Sequential equipment inspection and maintenance list
4. Outsourcing project SOR output
Project technical requirements
Project, production, equipment, automation, process, fixture, IE, signature confirmation
5. Project design and development
Main component selection
General standard parts selection
Non-standard parts selection
Long cycle component selection
Parameter validation
Accuracy confirmation
Beat efficiency analysis
Conventional design
Auxiliary machinery, material path, turning and cleaning, buffering, random inspection, etc. mechanism design
Institutional Review Form
General drawing sketch, electrical schematic diagram, overall implementation plan and process flow chart
Device interaction signal hardware requirements
Device interaction signal table
Logic timing diagram requirements
Control panel and related software development
Control interface functional requirements review
Software functional requirements review
Development cycle confirmation
6. Mechanism and component review
Module unit review
Hands-on review
Position review records of positioning holes and pin holes
Sequence positioning attitude flow chart review
7. Parts drawings, BOM lists, standard parts procurement orders
Electrical related
Electrical schematic diagram
Electrical cabinet layout diagram
Electrical wiring diagram
BOM table
Docking procurement
control flow chart
Interactive signal timing diagram
Machinery related
Mechanical drawings
Assembly drawings
3D simulation
Action simulation in project space
BOM list
Docking procurement
8. Warehousing and assembly
Warehouse
Parts arrival list, inspection
Accessories arrive
catering
BOM list
assembly
Electrical cabinet distribution panel
Equipment electrical wiring and wiring
Manufacturing records
Equipment structure assembly
Assembly manufacturing records
Equipment labels and model markings
Final assembly
Manufacturing Standards
Manufacturing records
1. Advantages
high efficiency
cut costs
quality improvement
Reduce delivery time
Improve productivity
9. First on-site commissioning
Device power-on debugging
Independent module power-on debugging
Action test of each motor, cylinder and electric cylinder
Axis set zero point
Proofreading I/O
Manual program testing
Reset program test
Semi-automatic and automatic program testing
Master station and slave station communication test
Compilation of various user manuals
Basic preparation of equipment manual
Equipment maintenance manual preparation
Consumable parts list
Equipment inspection record form
Equipment efficiency statistics table
Equipment fault record form
10. On-site debugging
On-site setup
Factory installation
Preparation, tools and supplies before entering the factory
On-site marking
Underline confirmation process
Sign and archive
Machine tool in place
Cross out to confirm
Equipment positioning error ±1.5mm
Truss without C-axis point-to-point dust-free ±0.25
Equipment rack mounting
Main frame installation
Standard process for truss erection
Auxiliary machinery in place
The wiring of each electrical cabinet is for gas, electricity, water, etc.
Power on to confirm
Joint debugging of whole line equipment
Whole line signal intercommunication debugging
According to electrical drawings
Manual debugging of the entire line and signal in place debugging
Device peer-to-peer,
Complete point confirmation before process completion and debugging
Whether mobile equipment is required - inform equipment and processes
Safety function program debugging
One-click start, reset operation, etc.
Equipment receipt - (fixture function acceptance form, fixture provided) - (process debugging parameter acceptance form airtight parameters, process provided) - CPK report process provided
Semi-automatic operation and debugging of the entire line
N1 operation (reaching the logical connection state of each device in the automatic line)
N5 operation report (continuous offline logic problem record, equipment inspection form, safety function confirmation form)
Error proofing verification check
Poka-yoke Checklist
Check for bumps, scratches and product appearance problems
Poka-yoke verification
Submit the first piece for inspection (only full-size CMM)
5 pieces of stability confirmation
Automatic operation and debugging of the entire line
Continuous production at 30% speed for 1 week
Public areas and auxiliary equipment connections
Process parameter debugging
Equipment parameter solidification, maximum speed, interaction waiting time, etc.
Safe area verification
Safety interlock verification
Takt efficiency estimation
Benchmark equipment startup efficiency according to agreement
Joint debugging of the entire line of equipment (including host computer)
Manual operation and debugging of the entire line
Scheduling, overall control and stand-alone interactive IO debugging
Semi-automatic operation and debugging of the entire line
MES, ERP and other host computer signal debugging
Interactive logic testing
Fully automatic operation and debugging of the entire line
change point management
5M1E record sheet
MES information confirmation verification
Interactive logic sequence diagram proofreading
Labor cost control
Work Waste Tracking Sheet
Industrial waste control below 0.5%
OEE achieves control
Statistical analysis of operating rates
Analysis table of TOP issues affecting startup efficiency
Improvement tracking sheet for TOP issues
technology assessment
The level of application of new technologies and processes related to the project
Cycle efficiency assessment and efficiency optimization
Update device manual
Update various manual instructions and electrical drawings of equipment, production lines, etc. based on actual conditions
11. Problem closed
Project Installation Process Problem Record Form (6W2H)
Category tracking is closed
Mechanical design issues
Electrical design issues
On-site installation issues
On-site emergencies
Program planning issues
12. Equipment training
Introduction to whole line equipment
Equipment safety and precautions introduction
Equipment usage training
Equipment maintenance training
Equipment maintenance and inspection instructions
Equipment operation instructions
13. Delivery to production
Equipment production line self-inspection (meeting technical index requirements, safety function requirements, etc.)
Unified acceptance criteria
Equipment acceptance
Preparation of spare parts
Spare parts list sorting
program archive
IP archive
Upload internal management documents
transfer
Data transfer
Information list
Handover of spare parts
backup list
handover checklist
Signed by both parties
Project accompaniment
Project Manager/Project Planning