MindMap Gallery Chapter 7 Epitaxial Growth of III-V Compound Semiconductors
In general, the carrier concentration in the doped GaAs epitaxial layer grown by LPE is related to the growth temperature, growth rate and substrate crystal orientation. As the growth temperature decreases, the segregation coefficients of Sn and Zn decrease, while the segregation coefficients of Te and Se increase. big.
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Chapter VII Epitaxial growth of III-V compound semiconductors
Vapor phase epitaxial growth
three methods
Halide method (Ga/AsCl3/H2 system)
Hydride method (Ga/HCl/AsH3/H2 system)
Metal organic epitaxy
Def: It uses organic compounds of III and II elements and hydrides of V and VI elements as source materials for crystal growth, and epitaxially grows III-V, II- on the substrate by thermal decomposition. Thin-layer single crystals of Group VI compound semiconductors and their multicomponent compounds.
Features
The properties of the epitaxial layer can be controlled by precisely controlling the flow of various gases.
The gas flow rate in the reactor is fast, which can quickly change the composition of multi-component compounds and the concentration of impurities.
Crystal growth is carried out by thermal decomposition, which is epitaxial growth in a single temperature zone. It requires few parameters to be controlled and the equipment is simple. It is convenient for epitaxial growth of multiple pieces and large sheets, and is conducive to batch growth.
The growth rate of the crystal is proportional to the supply of metal-organic sources, so changing its input can significantly change the epitaxial growth rate.
The source and reaction products do not contain corrosive halides such as HCl, so the growth equipment and substrate are not corroded, and self-doping is relatively low.
MOVPE can undergo low-pressure epitaxial growth (LP-MOVPE. Low Pressure MOVPE), which has more significant characteristics than the above-mentioned normal pressure MOVPE.
equipment
Classification: divided into horizontal and vertical types, with normal pressure and low pressure, high-frequency induction heating and radiation heating, and the reaction chamber has cold walls and hot walls.
It is required to consider that the system has good air tightness, accurate flow and temperature control, rapid component change, and the entire system must be compact.
component:
Process steps:
Factors affecting GaAs growth
(1) The influence of AsH3/TMG(V/III) on the conductivity type and carrier concentration of the grown GaAs. When the ratio is large, the epitaxial layer is n-type, and the carrier concentration is in the low to medium (1014/cm3) region. As the ratio decreases, the carrier concentration of the material also decreases, and conductive type changes occur. Change. When the ratio decreases to about 20, it becomes p-type. The precise AsH3/TMG ratio that produces the conductive type transition zone is related to the growth temperature, growth rate, and source purity. In addition, when the ratio is greater than 30, the surface is like a mirror; while when the ratio is very low, less than 10~15, the surface becomes rough.
(2) The effect of epitaxial layer thickness on mobility. As the thickness of the epitaxial layer increases, the mobility increases rapidly, reaching a maximum value when the layer thickness is 25~30 μm, and then decreases, but the change is not significant.
(3) Relationship between total impurity concentration and growth temperature Temperature is the most important factor affecting the total impurity concentration in the undoped GaAs epitaxial layer.
(4) The effect of source purity on mobility. In the epitaxial layer, the main source of impurities is the source material. As long as one of TMG and AsH3 is not pure enough, the mobility will decrease.
LP-MOVPE growth of GaAs
The quality is superior to MOVPE in many aspects.
(1) Unintentional adulteration.
(2) Factors affecting growth rate.
application
MOVPE growth doped GaAs
MOVPE method to grow GaN
Two-flow MOVPE: Due to the high growth temperature of GaN, GaN is easy to decompose and generate more N vacancies. In order to solve this problem, a two-flow MOVPE (Two Flow MOVPE, TF-MOVPE) system is used. This system uses two sets of gases input into the reaction chamber. road.
Generally, the undoped GaN grown is n-type. In order to grow a pn junction, doping is required. The commonly used n-type doping source is SiH4, and its doping concentration can reach 1017~1019/cm3. In order to obtain p-type GaN, First, the n-type background impurity concentration of undoped GaN must be reduced, and then magnesium doping is performed using dicyclocene magnesium as the source. Low-resistance p-type GaN can be obtained by low-energy electron beam radiation or high-temperature annealing at 700°C in an N2 atmosphere.
So far, no other method can compare with it in terms of main indicators such as the performance and production cost of growing gallium nitride epitaxial wafers and devices.
liquid phase epitaxial growth
Advantages: ① The growth equipment is relatively simple; ② Have a higher growth rate; ③ Wide selection of dopants; ④ The crystal integrity is good, and the dislocation density of the epitaxial layer is lower than that of the substrate; ⑤ The crystal purity is high, there are no highly toxic and corrosive raw materials and products in the system, and the operation is safe and easy. Due to the above advantages, it has been widely used in the research and production of optoelectronic and microwave devices.
Disadvantages: 1) When the difference in lattice constant between the epitaxial layer and the substrate is greater than 1%, good growth cannot occur. 2) Due to the different segregation coefficients, except for growing very thin epitaxial layers, it is difficult to control the uniformity of doping and multi-component compounds in the growth direction. 3) The surface of the epitaxial layer of LPE is generally not as good as that of vapor phase epitaxy. In recent years, due to the development of epitaxial technologies such as MOVPE, the application of LPE has been greatly affected. In particular, it is difficult for LPE to repeatedly grow ultra-thin (thickness <10nm) epitaxial layers, making it difficult to use in low-dimensional applications such as superlattice and quantum wells. Difficulties encountered in structural materials and device preparation.
Phase balance principle of liquid phase epitaxy: Liquid phase epitaxy is essentially a crystallization process of growing crystals of a certain composition from a metal solution. It is carried out in a multi-phase system. In order to correctly control the properties of the epitaxial layer and determine reasonable process parameters, it is necessary to know the quantitative relationship between temperature, pressure and each phase component. Therefore, the phase diagram of the system is the physical and chemical basis of liquid phase epitaxy.
method
Cooling method: 1) First contact the Ga cell with the GaAs solid source to make it saturated. 2) Place the Ga cell in contact with the substrate and cool down at a certain speed until the solution is supersaturated. 3) GaAs will precipitate on the substrate to reach the required thickness. 4) Separate the Ga pool from the substrate to stop growth. This method is suitable for growing thin single crystal layers.
Cooling process The transient growth process is widely used. According to the different contact conditions between the substrate and the source, it is divided into four processes: equilibrium cooling, supercooling, step cooling and two-phase solution cooling. Equilibrium cooling: At the equilibrium temperature T1, the solution contacts the substrate to cool down the epitaxial growth at a constant cooling rate; Step cooling: The solution is cooled to T<T1, the solution is supersaturated but does not nucleate spontaneously, and then comes into contact with the substrate, without further cooling, and grows at this supercooled temperature; Supercooling: The solution is cooled to T<T1, the solution is supersaturated but does not nucleate spontaneously, and then comes into contact with the substrate, and further cools down to grow at the same rate; Two-phase solution method: First, the solution is supercooled and nucleated spontaneously, and grows on the equilibrium chip above the solution. Then the solution is brought into contact with the substrate and continues to grow at a lower temperature.
Thermometry 1) The solution is in contact with the GaAs source chip above until equilibrium is reached. 2) Reduce the temperature of the lower part of the furnace and establish a certain temperature gradient (5~7℃/cm) in the Ga pool. 3) Push the boat to bring the Ga liquid into contact with the substrate below. 4) Since the upper and lower temperatures of the Ga liquid are different, they have different solubilities to GaAs. Therefore, the GaAs source chip dissolves at high temperatures, while GaAs will grow on the GaAs substrate at low temperatures. The epitaxial growth rate is determined by the temperature gradient in the Ga liquid. At the end of epitaxy, the Ga cell is pushed away from the substrate. This method can avoid the uneven distribution of impurities caused by cooling during the growth process, improve the longitudinal uniformity of impurities and crystal integrity, and the GaAs precipitation amount is not limited by the cooling range, making it suitable for growing thick epitaxial layers.
The process of growing film: The process of liquid phase epitaxial film growth can be divided into two steps: 1. Material transport. Solutes in the liquid phase are transported to the growth interface through diffusion and convection. 2. Interfacial reactions, including steps such as adsorption, reaction, nucleation, migration, capture of solutes at steps, and desorption of by-products on the substrate surface. The reaction rate is mainly limited by diffusion.
Doping of GaAs liquid phase epitaxy
System self-doping: There are many factors that affect impurities in the epitaxial layer, such as the purity of the source and equipment, the sealing of the system, the contact temperature, the process conditions used, etc.
Measures to reduce self-doping: The equipment for liquid phase epitaxy must be made of high-purity graphite and treated with high vacuum and high temperature before epitaxy to remove Cr, Mn, Fe, Ni, Cu, zn, Se and other impurities. High-temperature baking is also helpful in removing oxygen that can create deep energy levels. In addition, the system must be strict, and the grinding joints of the epitaxial system should be protected with pure N2. These will help reduce oxygen contamination. Residual impurities also have an impact on the purity of the growth layer.
Dopants: n-type includes tellurium Te, tin Sn, and selenium Se; p-type uses Zn, Ge. n type: Sn has high solubility in GaAs, low vapor pressure, and small segregation coefficient (K≈10-4), and can grow a uniform n-type GaAs epitaxial layer with a wide doping concentration. The doping concentration can reach 8×1018/cm3 and is not affected by the growth temperature and substrate crystal orientation. It is the most commonly used N-type dopant; Te and Se have high vapor pressure and large segregation coefficient (K≈1 ,5), it is difficult to do uniform doping. Te and Se doping are generally not used. p type The vapor pressure, segregation coefficient and diffusion coefficient of Ge are lower than those of Zn, so it is the most commonly used dopant. Zn has a large solubility and segregation coefficient in GaAs. In order to obtain a steep impurity distribution and form a good electrode contact material , is also commonly used as a dopant. Semi-insulating GaAs can be obtained by doping Cr with a resistivity as high as 107Ω·cm.
Amphoteric impurities Si is an amphoteric impurity in GaAs. It plays the role of a donor when it replaces Ga, and it plays the role of an acceptor when it replaces As. The concentration difference between the donor and the acceptor is related to the growth temperature. When the growth temperature is higher than the transition temperature Tc, n-type GaAs is precipitated, and when the growth temperature is lower than the transition temperature Tc, p-type GaAs is precipitated. (The transformation temperature varies slightly depending on the substrate crystal orientation, cooling rate, and Si doping concentration). In general, the carrier concentration in the doped GaAs epitaxial layer grown by LPE is related to the growth temperature, growth rate and substrate crystal orientation. As the growth temperature decreases, the segregation coefficients of Sn and Zn decrease, while the segregation coefficients of Te and Se increase. big.
molecular beam epitaxy
advantage: ① The source and substrate are heated and controlled separately, and the growth temperature is low. For example, GaAs can grow at about 500°C, which can reduce thermal defects generated during the growth process and the diffusion of impurities in the substrate and epitaxial layer, and can obtain a steep impurity distribution. epitaxial layer; ② The growth rate is low (0.1-1nm/s), and the shutter can be used to precisely control doping, composition and thickness. It is an atomic-level growth technology that is conducive to the growth of multi-layer heterostructures; ③ MBE growth is not carried out under thermal equilibrium conditions, but is a kinetic process, so it can grow crystals that are difficult to obtain by general thermal equilibrium growth; ④ During the growth process, the surface is in a vacuum. The attached equipment can be used for in-situ (real-time) observation, analysis, and research on the growth process, components, surface state, etc.
It has been widely used to grow single crystal layers of III-V, II-VI, IV-VI and other compounds and their multicomponent compounds to produce various devices with complex structures and excellent performance.
Disadvantages: MBE equipment is complex and expensive, and consumes a large amount of liquid nitrogen when used. Some elements such as Zn have small adhesion coefficients, and it is difficult to dope with such elements. In the past, due to the slow growth rate of MBE, only one piece was grown at a time, so it was limited to research use. Currently, production-type MBE has been put on the market.
equipment
Vacuum system
It has a stainless steel structure as the main body and is connected by three vacuum chambers, namely the substrate pick-and-place chamber, the substrate storage and transfer chamber and the growth chamber. The three chambers are connected by high vacuum valves, and each chamber can independently switch between normal pressure and high vacuum without affecting the vacuum status in other chambers. These three chambers are connected to a vacuum system composed of standard mechanical pumps, adsorption pumps, ion pumps, liquid N2 cold traps, titanium sublimation pumps, etc. to ensure that the vacuum degree of each chamber can reach 1×10-8~1× 10-9Pa, and can also be maintained at a level of 10-7Pa during epitaxial growth. In order to obtain ultra-high vacuum, the growth system needs to be baked, so the accessory parts in the growth system should be able to withstand high temperatures of 200~250℃, and Has high air tightness.
growth system
The growth chamber is equipped with multiple temperature-controlled furnaces containing BN, quartz, or graphite crucibles, with tungsten heating wires wrapped around them and thermocouples used to measure the temperature. They are used to install Ga, In, Al and As as well as the doping elements Si (n-type doping) and beryllium Be (p-type doping) respectively. The temperature control accuracy is ±0.5℃. During thermal equilibrium, gaseous molecules (or atoms) are emitted from the opening of the crucible to form a molecular beam directed toward the substrate. The emission and termination of the molecular beam are controlled by a shutter at the furnace mouth. A substrate holder with a heater is installed opposite the molecular beam emission furnace, and the substrate is adhered to the substrate holder using In or Ga. An ion gun is also installed for cleaning the substrate surface.
surveillance system
Monitoring systems generally include quadrupole mass spectrometers, Auger spectrometers and high and low energy electron diffractometers. A quadrupole mass spectrometer is used to monitor the composition of the residual gas and molecular beam. The low-energy electron diffractometer can analyze the crystal surface structure, and the high-energy electron diffractometer can also observe the smoothness and smoothness of the growth surface. The signals obtained from each monitoring instrument and the temperature signal of the molecular beam emission furnace are input into the microcomputer for processing, the temperature and shutter are automatically displayed and adjusted, and the growth is controlled according to the programmed program to obtain an epitaxial wafer that meets the requirements in structure, composition, thickness, etc.
mass spectrometry
Def: A method of analysis by measuring the ion mass-to-charge ratio of the sample being tested. The sample to be analyzed must first be ionized, and then use the different motion behaviors of different ions in an electric field or magnetic field to separate the ions according to their mass-to-charge ratio (m/z) to obtain a mass spectrum. Through the mass spectrum and related information of the sample, the sample can be obtained Qualitative and quantitative results.
Low-energy electron diffraction utilizes incident electrons with energy of 10-500eV to produce diffraction patterns through the mutual interference of elastic backscattered electron waves. Low-energy electron diffractometers analyze crystal surface structures. Backscattered electrons: part of the incident electrons that bounce back from the nuclei of solid samples.
When the Auger electron leaves a vacancy in the inner layer of the atom due to ionization excitation, and the electron in the outer layer transitions to this energy level, causing the atom to release energy, it can emit an X-ray photon with characteristic energy, or this part can be The energy is transferred to another outer electron, causing further ionization, thereby emitting an electron with characteristic energy, which is called an Auger electron. By detecting the energy and intensity of Auger electrons, the Auger spectrometer can obtain qualitative or quantitative information on the chemical composition of the surface layer, and is used to detect surface composition, stoichiometric ratio, surface contamination, etc.
MBE growth principle
step:
First, the source evaporates to form a molecular beam with a certain beam density, which is ejected towards the substrate under high vacuum conditions;
The second is epitaxial growth of molecular beams on the substrate;
Evaporation of source: The molecular beam used by MBE is obtained by installing a solid-state source in an emission furnace and evaporating it by heating. This is relatively simple for elements, but more complicated for compound semiconductors, such as a binary compound MX (M is a metal, X is a non-metal ), when the evaporation source is in thermal equilibrium, the beam current of volatile components is much larger than that of less volatile components, so it is more appropriate to use compounds as the source of volatile components. For example, using GaAs as the As source can provide a suitable Molecular beam, and Ga and doping elements generally use themselves as sources.
Adhesion coefficient: the ratio of the number of molecules grown on the substrate to the number of incident molecules Different types of molecules interact differently with the substrate surface. For example, Group III (Ga) atoms chemically adsorb with the GaAs substrate surface. Therefore, at a general growth temperature, their adhesion coefficient is 1. Group V (As) atoms (atoms) are first physically adsorbed, and after a series of physical and chemical processes, part of them are converted to chemical adsorption. Therefore, its adhesion coefficient is closely related to the molecular (atomic) state and temperature of the substrate surface. Related.
MBE growth of GaAs
1. General growth process The polished GaAs substrate is loaded into the substrate pick-and-place chamber after routine cleaning. Vacuum is applied to prevent air from entering the growth chamber. The substrate pick-and-place chamber, storage and transfer chamber, and growth chamber are all under high vacuum conditions, and the substrate is sent into the growth chamber step by step. Heat exhaust treatment for all sources. After the vacuum reaches the required level, the substrate is processed. Because the substrate surface after routine cleaning was analyzed with an Auger spectrometer, oxygen and carbon contamination was found. Oxygen is easily removed by heating under high vacuum, but carbon removal is more difficult. Therefore, Ar sputtering treatment is used to remove carbon and other contamination before epitaxial growth. However, care should be taken to prevent new contamination caused by Ar sputtering, and heat treatment must be performed after sputtering to eliminate damage caused by sputtering.
If Ga and As are used as sources, GaAs is grown under the conditions of Ga:As beam current ratio of 1:10 and growth rate of 0.1~0.2nm/s, then the Ga furnace temperature is about 950°C, and the As furnace temperature is about 300°C, the Ga furnace temperature must be accurately controlled, and the substrate temperature is generally 500°C. Using Ga and As as sources, the beam current can be controlled independently, and the As source can be used for a long time. Although GaAs is used as the As2 source, although it is easier to control the beam than element As, its disadvantage is that As is quickly depleted. During the epitaxial growth process, the monitoring equipment in the system must work to obtain various information about the growth to ensure normal growth under microcomputer control and according to the program.
Doping of GaAs
1. Self-doping grows an undoped GaAs epitaxial layer on a semi-insulating substrate. The background impurity concentration depends on the cleanliness of the epitaxial system, the residual impurities in the growth chamber and the purity of the source. The general impurity concentration is l×1015 /cm3, and is often high resistance.
2. Doping n-type dopants include Si, Ge, and Sn. Their adhesion coefficients are close to 1. Sn is often used, but the disadvantage is that there is a certain degree of segregation on the surface. However, Sn is easier to obtain a higher mobility than Ge, and Sn is also easier to process than Si. However, Si and Ge have strong amphoteric properties and can be both donors and acceptors. In addition to Sn, Si is also commonly used as a donor dopant.
Other epitaxial growth technologies
Atomic layer and molecular layer epitaxial growth technology
The basic feature is to alternately supply two source gases so that the reactant forms a chemically adsorbed monolayer on the substrate surface, and then the other reactant source is also covered in a single layer through a chemical reaction. So alternately. When the surface coverage layer at each step is exactly one layer, the growth thickness is equal to the thickness of the single layer multiplied by the number of cycles. The growth thickness obtained by one cycle in the GaAs(100) direction is 0.283 nm. After years of research, ALE's experimental devices include horizontal and vertical devices, substrate rotation, air flow interruption, and some have illumination or laser induction devices.
advantage It can be known from the growth principle that the ALE method reacts through surface adsorption between the reactants and the substrate. When the reactant and the substrate react and adsorb for a sufficiently long time, no crystal growth will occur even if the reactant is supplied again. Therefore, the parameter that determines the growth thickness is the number of ALE cycles, so ALE is also called "digital epitaxy." Digital epitaxy has high repeatability, and the growth thickness can be accurately known from the number of cycles. For digital epitaxy, since it is the layer-by-layer growth of chemically adsorbed single-layer reactants, this mode has little to do with air flow distribution, temperature uniformity, etc., and does not require special attention to the boundary layer thickness, temperature distribution near the substrate, etc. parameter. As long as a layer of reactants is completely adsorbed on the substrate surface, a high degree of thickness uniformity will inevitably be achieved, and a high-quality mirror surface will be obtained, eliminating the inhomogeneity of the growth surface caused by different potential energies of the surface.
The main disadvantages are slow growth rate and long cycle time. Many people use many methods to reduce cycle times and increase growth speed, such as illumination, but compared with current common epitaxy methods, especially compared with MOCVD, the growth speed is very slow.
Electrochemical Atomic Layer Epitaxy (ECALE) Technology
Basic principles and characteristics Electrochemical atomic layer epitaxy (ECALE) is a combination of electrochemical deposition and atomic layer epitaxy technology. Atomic layers of compound component elements are deposited cyclically and alternately under under-potential conditions, thereby directly generating compounds. This method was first proposed by Stickney, and its basic process is as follows:
The surface-limited reaction of ECALE is underpotential deposition (UPD). Underpotential deposition is the phenomenon whereby an element can be deposited on another substance at a potential that is more positive than its thermodynamically reversible potential. This is because the deposited atoms interact with the substrate in such a way that the deposition potential of the layer of atoms in direct contact with the substrate appears before the potential required for deposition on its own element. Theoretically, under UPD potential, a layer of ② atoms is deposited on the substrate on which a layer of ① atoms is deposited, as shown in Figure 2 (left).
Basic Principle The principle of atomic layer epitaxial growth is to use surface-limited reactions to form atomic layers of deposits one after another. The thin film formed by the alternate deposition of atomic layers one after another will become epitaxial two-dimensional growth. If the surface-confined reaction is extended to the deposition of single atomic layers of different elements in the compound, and the successive alternating deposition of single atomic layers of each element constitutes a cycle, then the result of each cycle is to generate a single layer of the compound, and the thickness of the deposited layer Determined by the number of cycles.
By combining underpotential deposition and atomic layer epitaxy technology, the advantages of both are combined, as follows: (1) Inorganic aqueous solutions are generally used to avoid carbon pollution; (2) The investment in process equipment is small, which reduces the cost of preparation technology; (3) Can be deposited on substrates with a set area or complex shape; (4) There is no need to use toxic gas sources and no pollution to the environment; (5) It grows layer by layer, avoiding the occurrence of three-dimensional deposition and achieving control at the atomic level. (6) It splits the deposition of compounds into consecutive steps of atomic deposition of each component element, and each step can be controlled independently, so the quality, repeatability, uniformity, thickness and stoichiometry of the film can be accurately controlled, while More mechanistic information can be obtained. (7) Room temperature deposition to minimize interdiffusion. At the same time, the internal stress caused by the difference in thermal expansion coefficient is avoided, ensuring the quality of the film. (8) The formula of each solution can be optimized separately, so that the selection of supporting electrolytes, pH values, additives or complexing agents can best meet the needs. (9) There is a wide range of reactants to choose from, and there are no special requirements for the reactants. As long as they are soluble substances containing the element, superlattices can generally be successfully prepared at lower concentrations.
Due to its unique advantages in the preparation of thin film materials, it has attracted the attention of many foreign material preparation experts. However, there is still very little research in this area in China. At present, there have been many reports on using the ECALE method to prepare semiconductor thin films and superlattices, mainly focusing on groups II-VI, III-V, and V-VI.
chemical beam epitaxy
growing equipment
Most of them are modified from the source furnace of solid-state source MBE equipment. The control system of the MOVPE system is used in the pipeline where the gas source is input into the growth chamber. The specific structure varies depending on the researcher or manufacturer.
Growth mechanism
Although they are all collectively called CBE or gaseous source MBE, their growth mechanisms are different due to the combination of several sources (as listed in Table 7.4 of the textbook). Among them (1), solid metal is used as the group source, and group V hydride is thermally decomposed in advance into group V gaseous sources such as AS2 or P2, which are passed into the growth chamber and grown on the substrate. The growth mechanism of the solid-state source MBE is almost unknown What a difference. However, in the cases of (2), (3), and (4), it is different. Their Group III components are based on organic compounds of Group III elements. Before entering the growth chamber, the metal organic compounds are not heated. Instead, the molecular beam of the compound is directly shot onto the heated substrate surface for epitaxial growth.