MindMap Gallery Deformation and recrystallization of materials
Elasticity, viscoelasticity, plastic deformation, recovery, recrystallization, hot and cold deformation, etc. (Mind Map of University Materials Science)
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Deformation and recrystallization of materials
5.1 Elasticity and viscoelasticity
elasticity
Essence: After the external force is removed, the atoms will return to their original equilibrium position and the deformation will disappear completely.
Features: ① Reversible deformation; ② Stress and strain maintain a single-valued linear function relationship; ③ Obey Hooke’s Law Chapter 4
Under normal stress σ=Εε
Under shear stress τ=Gγ
Elastic modulus: E, a physical quantity that characterizes the strength of the bonding force between atoms in a crystal
elastic incompleteness
Bauschinger effect: Loading in the same direction (elastic limit) increases and loading in the opposite direction decreases
Elastic aftereffect: Within the elastic limit, strain lags behind the applied stress and is related to time.
elastic hysteresis
The loading line and the unloading line do not overlap and form a closed loop.
Internal friction: elastic hysteresis, the deformation work consumed in the material during loading is greater than the work released by the material recovery during unloading, and the excess is consumed internally in the material. The size is measured by the area of the elastic hysteresis loop.
Cyclic toughness
Viscoelasticity
Deformation forms: elastic deformation, plastic deformation, viscous flow
Viscous flow: refers to the flow of amorphous solids and liquids without a definite shape under the action of a small external force, and the deformation cannot be restored after the external force is removed.
Feature: Strain lags behind stress
5.2 Plastic deformation of crystals
Features: Irreversible permanent deformation
Plastic deformation of single crystal
normal temperature, low temperature
Slip (mainly): ① Uneven, concentrated on certain crystal planes; ② Translational sliding relative to the sliding two parts of the crystal orientation relationship remains unchanged; ③; ④ The slip line forms a certain angle with the stress axis; the slip line precedes Slip surface appears
Critical shear stress: τ=(F/A)COSΦcosλ=σ₀m (orientation factor)
Slip system: composed of a slip surface (closest packed plane of atoms) and a slip direction (closed packed direction)
twin
Features: ① Different orientations ② Uniform shear ③ Mirror symmetry of two parts
Twins: deformation (mechanical), growth, annealing
twist
high temperature
diffusive deformation
grain boundary sliding
grain boundary movement
Plastic deformation of polycrystals
Effect of grain orientation
Effect of grain boundaries
Hall Page: σs=σ₀+Kd⁻½
fine grain strengthening
plastic deformation of alloy
Plastic deformation of single-phase solid solution alloys
Factors affecting solid solution strengthening: ① The atomic fraction of solute atoms; ② The atomic size difference between solute atoms and matrix metal; ③ Interstitial solute atoms > substitutional solute atoms ④ Difference in the number of valence electrons
Upper yield point: dislocation movement, which breaks away from the pinning of the Coriolis air mass and moves under the action of greater stress (Lüders belt) Lower yield point: The movement after breaking away from the dislocation is easier and the stress decreases.
Plastic deformation of multiphase alloys
Polymeric two-phase alloy: the size of the second phase particles and the matrix grains are of the same order of magnitude (the precipitates are mostly deformable)
Dispersed two-phase alloy: the second phase particles are finely and dispersedly distributed in the matrix grains (non-deformable)
Effect of plastic deformation on material structure and properties
1. Changes in microstructure
2. Substructural changes
3. Performance changes (work hardening)
4. Deformation texture
5. Residual stress
macroscopic residual stress
microscopic residual stress
Lattice distortion (80%~90%)
5.3 Recovery and recrystallization
Changes in structure and properties of cold deformed metal when heated
reply
1. Recovery kinetic characteristics: ① No incubation period ② Under a certain T, the initial recovery rate is very large, and then gradually slows down until it approaches 0 ③ The higher the annealing temperature, the higher the recovery degree limit, and the shorter the time required to reach it ④ The larger the pre-deformation, the faster the initial recovery rate.
Reply mechanism
a. Low temperature recovery: point defects
b. Medium temperature recovery: dislocations and some point defects
c. High temperature recovery: dislocation
re-crystallize
recrystallization process
a. Nucleation
1. Grain boundary bowing nucleation
2. Subcrystal nucleation
① Sub-grain merging mechanism
② Sub-grain migration mechanism
b.Grow up
Recrystallization kinetics: ① There is a gestation period ② The starting speed is very slow
Recrystallization temperature and its influencing factors
The lowest temperature at which recrystallization begins during cold deformation
Influencing factors
a. Influence of degree of deformation
b. Original grain size
c. Trace solute atoms
d.Second phase particles
e. Recrystallization return process parameters
Grain size after recrystallization
a. Influence of deformation
b. Effect of annealing temperature
Grains grow
1. Normal grain growth and its influencing factors
Spontaneous process; driving force: reducing its total interface energy
Influencing factors
a.Temperature
b.Dispersed phase particles
c. Phase difference between grains
d. Impurities and trace alloy elements
Abnormal grain growth (secondary recrystallization): driving force: reduction in interface energy
Structure after recrystallization annealing
The grain size after recrystallization annealing depends on the pre-deformation degree and annealing temperature.
recrystallization texture
The new grains of metals with deformed textures after recrystallization can have preferred orientations
Consistent with the original deformed texture: ① consistent; ② the original texture disappears and is replaced by a new texture; ③ the original texture disappears and no longer forms a new texture
Formation mechanism: directional growth theory (different orientations); directional nucleation theory (consistent)
5.4 Thermal deformation, dynamic recovery and recrystallization
Recrystallization temperature is the dividing line between hot and cold processing
Thermal processing: above recrystallization temperature
Cold working: below the recrystallization temperature without heating
Warm processing: deformation temperature is lower than recrystallization temperature and higher than room temperature
dynamic reply
dynamic recrystallization
Effect of hot working on mechanical properties at room temperature: hot working does not cause work hardening; can eliminate certain defects in casting (pores, transportation welding); improve the shape and distribution of inclusions and brittle materials; eliminate partial segregation; crush coarse particles The columnar crystals and dendrites are fine, uniform and equiaxed crystals.
Creep mechanism: a. Dislocation (recovery) creep b. Diffusion creep c. Grain boundary sliding creep
Superplasticity: When the material is thermally deformed under certain conditions, it can achieve uniform plastic deformation with a growth rate of 500% to 2000% without necking.