MindMap Gallery Outline of Materials Science and Engineering(1)(1)
This is a mind map about the Outline of Materials Science and Engineering (1)(1), including the history and development of materials, classification of materials, four basic elements of materials science and engineering, synthesis and processing of materials, etc.
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Materials Science and Engineering Outline
Material history and development
Material
Materials are substances, but not all substances are materials
Definition: Refers to substances that are acceptable to human society and can be used to economically manufacture useful devices.
effect
Materials are a milestone in the progress of human society
Human society
Science & Technology
Materials are the foundation and forerunner of economic and social development
1. It is the forerunner of the industrial revolution and industrial development.
2. It is the foundation of various industries
3. It is the foundation for high-tech development
Seven eras of material development
Stone Age (ceramics)
Bronze Age (the first alloy in human history was copper-tin alloy)
iron age
cement era
steel age
silicon age
new material era
Classification of materials
Classified by composition and structure
metallic material
The bonding bonds of simple metals are metallic bonds
Inorganic non-metallic materials (ceramics)
Ceramic materials are mainly based on ionic bonds
Polymer Materials
Atoms in macromolecules are held together by strong covalent bonds
composite materials
Bonding is very complex
Classified by performance
Structural materials - engineering component materials, machinery manufacturing materials, etc.
Emphasis on mechanical properties
Functional materials - electronic materials, semiconductor materials, magnetic materials, energy materials, biological materials, etc.
Emphasis on physical and chemical properties
Classified by application and development
traditional materials
new material
Four basic elements of materials science and engineering
performance
The starting point and goal (footing point) of research materials
Synthetic processing
organizational structure
core
chemical composition
Failure of structural materials
Failure occurs when a material loses its original performance under the combined action of external loads and the environment until it can no longer continue to serve.
Forms of material failure
Excessive deformation
Excessive elastic deformation → Insufficient stiffness is the root cause of excessive elastic deformation of parts (ceramics have the highest elastic modulus)
Excessive plastic deformation → low yield strength is the root cause of excessive plastic deformation of parts
There is no obvious difference between the two
fracture failure
There are three processes: crack initiation, propagation, and final fracture.
Classification of fractures
Amount of plastic deformation: ductile fracture brittle fracture
Crack propagation path: transgranular fracture intergranular fracture
Fracture of parts under static and impact loads
Fatigue fracture of parts under alternating loads
The stress causing fatigue fracture is often lower than the yield strength under static load
There is no obvious macroscopic plastic deformation during fracture, which is a brittle fracture.
Fatigue fracture can clearly show the formation, propagation and final fracture of cracks
stretch fatigue
Tensile and compression fatigue
bending fatigue
Reverse fatigue
Fatigue from various mixed stress modes
Fracture of parts under static and impact loads
Creep strength
lasting strength
Surface damage failure
Classification
surface wear
contact fatigue
surface corrosion
wear and tear
Adhesive wear, abrasive wear, corrosive wear, fatigue wear
Improving material surface hardness is the key to improving wear resistance under various wear conditions
corrosion
Corrosion properties
Chemical corrosion
Electrochemical corrosion
Corroded parts
uniform corrosion
Pitting corrosion (piercing)
intergranular corrosion
Material properties and performance
Property classification
Magnetic properties
thermal properties
Thermal effects: heat absorption, heat transfer and expansion
Electrical properties
Dielectricity
Dielectric constant
Dielectric loss (small dielectric loss, good insulation performance)
Dielectric strength (high dielectric strength means good insulator quality)
The worse the dielectric, the better the insulation
Optical properties (fluorescence)
Mechanical properties of materials
Definition: The deformation and fracture behavior of materials under different loads and environments
Category: elastic deformation plastic deformation
Strength (external force): tensile, compressive, shear, fatigue strength Creep strength and durability strength are measures of a material's ability to resist deformation and fracture at high temperatures.
elasticity and plasticity
Reversible (elasticity) and irreversible (plasticity)
toughness and brittleness
The indicators that measure toughness include impact toughness and fracture toughness.
Hardness: refers to the ability of a material to resist local deformation
Material synthesis and processing
Selection of raw materials
Natural mineral materials (iron ore, galena, etc.)
Inorganic chemical raw materials
Oxide raw materials (alumina, magnesium oxide, spinel, mullite, etc.)
non-oxide raw materials
Organic chemical raw materials (natural and synthetic materials)
Preparation of materials
Gas phase method (using gas directly or turning substances into gas through various means)
PVD method (physical vapor deposition method)
CVD method (chemical vapor deposition method)
liquid phase method
Melting method, solution method, interfacial method, liquid phase precipitation method, sol-gel method, hydrothermal method (high temperature and high pressure or high temperature and normal pressure), spray method, solution growth method,
solid phase method
High temperature sintering method
powder metallurgy
solid phase polycondensation method
Self-propagating high temperature synthesis method
Material forming processing
Forming method classification
free flow molding
Forced flow forming
Forced plastic molding
Other molding
Molding properties
Metal casting is formed by taking advantage of the flowability of the material
Flowability and plastic deformability
Forming and processing methods of metal materials
Casting
plastic molding
Connection molding
material design
Materials must have good environmental compatibility during manufacturing, use, disposal and recycling
Material composition and organizational structure
Composition: refers to the type and content of elements that make up the material, usually represented by (w) and (x) Component: refers to the most basic independent substance that makes up a material. It can be a pure element or a stable compound. Phase: refers to a homogeneous part of a material that has the same chemical composition and the same structure Structure: refers to the microscopic morphology inside the material, which reflects the shape, size and distribution of each component phase
Structure: the spatial arrangement of the mutual attraction and repulsion between the constituent units of a material (atoms, ions, molecules, etc.)
level of structure
macro level
microscopic level
micro level
Material organization structure
Ionic bonds and ionic crystals
1. Due to the strong binding force of ionic bonds, ionic crystals generally have higher melting points, boiling points and higher hardness.
2. Typical ionic crystals are colorless and transparent
3. Ionic crystals are good insulators
Covalent bonds and covalent crystals
directional and saturating
Metal bonds and metal crystals
Molecular Bonds and Molecular Crystals
The molecular crystal hardness is very low, and the melting and boiling points are also very low.
Hydrogen Bonding and Hydrogen Bonding Crystals
directional and saturating
Three structures of solid materials
quasicrystal
A kind of crystal between crystal and amorphous
Amorphous
It is a solid in which the internal particle three-dimensional space does not display a periodic repeating arrangement. It has short-range orderly arrangement but does not have long-range orderly arrangement.
crystal
It refers to a solid formed by the regular arrangement of atoms or atomic groups, ions or molecules in a three-dimensional space in a periodic and repeated manner.
structural basis
Space lattice and unit cell
The unit cells are juxtaposed without gaps and are completely identical.
Other concepts
(1) Number of atoms in a unit cell: refers to the number of atoms contained in a unit cell (2) Atomic radius: half the distance between the two closest atoms in the unit cell (3) Coordination number: refers to the crystal lattice The number of atoms that are at the same distance and closest to any atom in the unit cell (4) Density: refers to the volume fraction occupied by the atoms themselves in the unit cell, also known as the close-packing coefficient of the crystal lattice
crystal defects
point defect
Intrinsic defects (vacancies, gaps)
Impurity defects (replacement atoms must be impurity defects)
Electronic defects (non-stoichiometric structural defects)
Line defects (dislocations)
surface defects
The difference between crystals and amorphous crystals: 1. The atomic arrangement of crystals has long-range order, while the arrangement of amorphous atoms does not have long-range order. 2. Crystals have neat and regular geometric shapes, while amorphous shapes are irregular solids. 3. Crystals have fixed The melting point of amorphous crystals is not clear. 4. Single crystals also have anisotropy, while amorphous crystals have isotropy.