MindMap Gallery construction steel
Civil Engineering Materials - Construction Steel, which summarizes the knowledge of steel smelting, steel production methods, steel classification, protective measures P189, technical properties of construction steel, and the impact of chemical composition on steel performance.
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This is a mind map about bacteria, and its main contents include: overview, morphology, types, structure, reproduction, distribution, application, and expansion. The summary is comprehensive and meticulous, suitable as review materials.
This is a mind map about plant asexual reproduction, and its main contents include: concept, spore reproduction, vegetative reproduction, tissue culture, and buds. The summary is comprehensive and meticulous, suitable as review materials.
This is a mind map about the reproductive development of animals, and its main contents include: insects, frogs, birds, sexual reproduction, and asexual reproduction. The summary is comprehensive and meticulous, suitable as review materials.
construction steel
steel smelting
Steel production methods
rolling
A pressure processing method in which the metal blank passes through the gap between a pair of rotating rolling rollers (in various shapes) and is compressed by the rolling rollers to reduce the cross-section and increase the length of the material.
It is the most commonly used production method for producing steel and is mainly used to produce profiles, plates, and pipes. Divided into cold rolling and hot rolling.
forging
A pressure processing method that uses the reciprocating impact of a forging hammer or the pressure of a press to change the blank into the required shape and size.
It is often used to produce materials with larger cross-sections such as large materials.
pull
It is a processing method that draws the rolled metal blank (shaped, tube, product, etc.) through the die hole into a reduced cross-section and increased length.
It is mostly used for cold processing.
extrusion
It is a processing method in which metal is placed in a closed extrusion cylinder and pressure is applied on one end to extrude the metal from a prescribed die hole to obtain finished products of different shapes and sizes.
It is mostly used in the production of non-ferrous metal materials.
Classification of steel
Classification by chemical composition
Carbon steel
Low-carbon steel
C<0.25%
Carbon steel
C=0.25%~0.60%
High-carbon steel
C=0.60%~2%
¯Increased strength, reduced plasticity and toughness
alloy steel
Low-alloy steel
Total alloy content <5%
medium alloy steel
5%~10%
High alloy steel
>10%
According to use
structural steel
construction steel
Mechanical steel
tool steel
carbon tool steel
Alloy tool steel
Advanced tool steel
Special performance steel
Stainless steel, acid-resistant steel, magnetic steel, etc.
Classification by smelting method
Classification by smelting method
open hearth steel
Converter steel
electric furnace steel
Divided according to furnace lining material Acid steel and alkaline steel
According to the degree of deoxidation
boiling steel
Semi-killed steel (×) has been cancelled
Killed steel
special killed steel
According to quality Sulfur and phosphorus content classification
Ordinary steel
S: no more than 0.055%~0.065% P: no more than 0.045%~0.085%
High quality steel
S: no more than 0.03%~0.055% P: no more than 0.035%~0.045%
Advanced quality steel
S: no more than 0.02%~0.03% P: no more than 0.027%~0.035%
Protective measures P189
protective layer method
Non-metal protective layer
Paint the steel structure surface
metal protective layer
Steel surface electroplating treatment
alloyed
cathodic protection method
Technical properties of construction steel
Mechanical properties of steel
Tensile properties
Yield Strength
In the design of steel structures, yield strength is the basis for determining the strength value of steel.
Low carbon steel: The stress corresponding to the following yield point is used as the yield strength.
Medium carbon steel and high carbon steel: take the stress when it produces 0.2% plastic deformation as the yield strength (ie, the conditional yield point s0.2).
tensile strength
Qu Qiangbi
Yield-strength ratio refers to the ratio of yield strength to tensile strength. It is an important indicator that reflects the utilization rate of steel strength and the safety and reliability of the structure.
The smaller the yield-to-strength ratio, the higher the safety and reliability of the structure, and vice versa. If the yield-to-strength ratio is too small, it indicates that the utilization rate of steel strength is low, resulting in a waste of steel.
The larger the yield-to-strength ratio, the higher the steel utilization rate, and vice versa.
The reasonable yield-to-strength ratio of building structural steel is generally 0.60~0.75
Plasticity
Elongation
Elongation d is an important indicator to measure the plasticity of steel. The larger d → the better the plasticity of steel.
d5 means steel L0=5d. (That is, the elongation when the ratio of the original gauge length L0 to the diameter d0 is 5).
The plasticity of steel is usually expressed by elongation and area reduction.
Among the following tests, cold bending and elongation are used to check the plasticity of steel.
Impact toughness
It refers to the ability of steel to resist impact loads without being damaged.
The impact toughness of the same steel often decreases as the temperature decreases. (cold brittle)
The chemical composition and internal structural conditions of steel have a great impact on impact toughness.
Fatigue resistance
Under the repeated action of alternating loads, steel often breaks when the maximum stress is far less than its tensile strength. This phenomenon is called the fatigue of steel.
hardness
It refers to the ability of a metal material to resist the pressure of hard objects into the surface within the local volume of the surface.
Process performance of steel
Cold bending performance
Refers to the ability of steel to withstand bending deformation at room temperature.
Indicators of cold bending test: ratio d/a of bending center diameter d to specimen (diameter); bending angle (90° or 180°); If there are no cracks, breaks or peeling at the bending point of the sample, the cold bending performance is qualified.
Weldability: refers to whether the steel is suitable for common welding methods and processes. The weldability of steel is affected by its chemical composition and content.
High carbon content, high sulfur content, high phosphorus content, etc. will reduce weldability. Carbon steel with a carbon content of less than 0.25% has good weldability.
Cold working performance and aging treatment
1. Cold working and strengthening treatment
Cold working and strengthening treatment: cold working such as cold drawing, cold drawing or cold rolling at room temperature. It is a process that causes plastic deformation to increase the yield strength, but the plasticity, toughness and elastic modulus of the steel will be reduced.
After cold drawing, cold drawing and other treatments, the plasticity and toughness of the steel are reduced. However, the yield strength and tensile strength are improved, thereby saving the amount of steel.
For steel bars that need to be cold drawn, welding should be performed before cold drawing.
2. Timeliness
After cold processing, the steel should be stored at room temperature for 15 to 20 days or heated to 100 to 200°C for about 2 hours. Its yield strength, tensile strength and hardness are further improved, while the plasticity and toughness are reduced. This phenomenon is called aging. The former is called natural aging, and the latter is called artificial aging.
Effect of chemical composition on steel properties
carbon
Carbon is the most important element that determines the properties of steel
When the carbon content in steel is below 0.8%, as the carbon content increases, the strength and hardness of the steel increase, while the plasticity and toughness decrease;
However, when the carbon content is above 1.0%, the strength of the steel decreases as the carbon content increases.
As the carbon content increases, the welding performance of steel becomes worse, the cold brittleness and aging sensitivity increase, and the atmospheric corrosion resistance decreases.
Cold brittleness - refers to the phenomenon that the impact value of metal materials is significantly reduced at low temperatures.
Thermal brittleness - refers to the phenomenon that the impact value of certain steel materials at room temperature drops significantly after staying in the temperature range of 400 to 500°C for a long time.
Silicon √
Silicon is a beneficial element in steel. When its content is controlled to <1.0%, the strength of steel can be improved without significant impact on plasticity and toughness.
Manganese√
Manganese, as a beneficial element in steel, is the main alloying element in low-alloy structural steel in my country.
Manganese has strong deoxidation and desulfurization capabilities, which can eliminate or reduce the thermal brittleness caused by oxygen and sulfur, greatly improve the hot processing performance of steel, and at the same time increase the strength and hardness of steel.
Sulfur ×
Sulfur is a harmful element in steel.
The presence of sulfur will increase the thermal brittleness of steel, reduce various mechanical properties of steel, and also reduce the weldability, impact toughness, fatigue resistance and corrosion resistance of steel.
Phosphorus ×
Phosphorus is a harmful element in steel.
As the phosphorus content increases, the strength, yield-to-strength ratio, and hardness of steel increase, while the plasticity and toughness decrease significantly. Significantly increases the cold brittleness of steel.
Phosphorus also significantly reduces the weldability of steel.
But phosphorus can improve the wear resistance and corrosion resistance of steel.
Oxygen ×
Oxygen is a harmful element in steel.
As the oxygen content increases, the strength of steel increases, but the plasticity, especially toughness, decreases significantly, and the weldability becomes worse.
The presence of oxygen can cause thermal brittleness of steel.
nitrogen
As the nitrogen content increases, the strength of the steel can be increased, the plasticity, especially the toughness, is significantly reduced, the weldability becomes worse, and the cold brittleness intensifies.
titanium
Titanium can significantly increase strength, improve toughness and weldability, but slightly reduce plasticity.
vanadium
Adding it to steel can weaken the adverse effects of carbon and nitrogen and effectively increase the strength, but it will also increase the tendency of welding to be brittle and hard.