MindMap Gallery Mind map of chemical raw material fluid flow knowledge points
Mind map of knowledge points about fluid flow of chemical raw materials, including pressure, fluid characteristics, flow in fluid pipes, measurement of local resistance coefficient, etc.
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This is a mind map about bacteria, and its main contents include: overview, morphology, types, structure, reproduction, distribution, application, and expansion. The summary is comprehensive and meticulous, suitable as review materials.
This is a mind map about plant asexual reproduction, and its main contents include: concept, spore reproduction, vegetative reproduction, tissue culture, and buds. The summary is comprehensive and meticulous, suitable as review materials.
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fluid flow
pressure
1. Three ways to express pressure
Gauge pressure = absolute pressure – atmospheric pressure
Vacuum degree = atmospheric pressure - absolute pressure
Absolute pressure = gauge pressure atmospheric pressure
When the absolute pressure of the fluid being measured > the external atmospheric pressure, the pressure measuring instrument used becomes a pressure gauge.
2. Pressure formula
Solid: P=F/S (stress area)
Liquid: P=ρgh
3. Liquid column problem
ρ(water)=1000kg/m³
ρ(mercury)=13600kg/m³
ρ(air)=1.29kg/m³
ρ(alcohol)=789kg/m³=0.789g/cubic centimeter
4.Unit conversion
One standard atmospheric pressure = 1atm = 101325pa (Pascal) = 101.325KPa = 0.101325MPa = 10.33m water column = 760mm mercury column
Atmospheric pressure of a project =1at =98066.5Pa =1000kgf/㎡=10m water column
5. Equipment for measuring fluid pressure
U-shaped differential pressure gauge
The measured pressure difference is independent of the thickness of the U-shaped tube. p=ρgh
spring pressure gauge
Fluid properties
1. Continuity
2. Compressibility (β=-(dV/V)/dp) (β=(dp/ρ)/dp)
The larger the β value of the compressible fluid, the easier it is to compress. The continuity equation of stable flow u1A1/ρ1=u2A2/ρ2
Incompressible fluid dp/dp=0 (the density of the fluid does not change with pressure changes)
3.Amorphous
fluid flow in tube
Laminar flow (stagnation) Re≤2000 uaverage=0.5umax Turbulent flow Re≥4000 When the relative roughness is constant, the greater the Reynolds number, the smaller the friction factor. uaverage=0.8umax The friction factor in the completely turbulent zone (square resistance zone) is only related to the relative roughness
The essential difference between turbulent flow and laminar flow (turbulent flow has radial flow, while laminar flow has no radial flow)
Regardless of turbulent laminar flow, the flow velocity is maximum at the center of the tube, the closer to the tube wall, the smaller the flow velocity, and the flow velocity at the tube wall is zero.
Steady flow does not change with time. Varies with location.
pipeline
120mm×20mm. Outer diameter × wall thickness. Then radius = (120-20*2)/2 equivalent diameter = 4×cross-sectional area/perimeter (usually rectangle)
What is equivalent length?
Straight pipe length that can produce local frictional resistance
In round tube: u1/u2=(d2/d1)^2
Series and parallel pipelines
Parallel connection (the resistance loss of any branch is equal)
Pipe diameter ratio 1:2:3 Volume flow ratio 1:5.7:15.6
series connection
Mechanical Energy Accounting and Bernoulli's Equation
1. Bernoulli’s equation: The essence is the conservation of mechanical energy of fluid. That is: kinetic energy gravity potential energy pressure potential energy = constant expressed in J/Kg: Z1g P1/ρ U1²/2=Z2g P2/ρ U2²/2 hf expressed in J/m³: ρZ1g P1 U1²/2ρ=ρZ2g P2 U2²/2ρ hfg Pipeline The valve opening does not affect the total resistance loss of the pipeline
Measurement of flow rate
Pitot tube (flow velocity distribution on pipe cross section)
Pitto tube
Orifice flowmeter (cross-section, variable pressure differential)
As the flow rate increases, the pressure difference increases
Rotameter (constant pressure difference, variable cross-section)
When the flow rate increases and the pressure difference remains unchanged, first use water as a benchmark to measure the range; when the alcohol flow rate is actually measured, the actual flow value of alcohol is larger than the scale value v2/v1 = root (ρ1 (ρf-ρ2)/ρ2 (ρf-ρ1))
Venturi flow meter
Measurement of local drag coefficient
1. Calculation method: equivalent length method hf=λ (l/d) u^2, drag coefficient method hf=u^2/2
2. The local resistance coefficient of the pipe outlet is ξ=1, and the local resistance coefficient of the pipe inlet is ξ=0.5.
3. In the inclined tube, the relationship between the local resistance coefficient ξ and the differential pressure gauge reading R: 2Rg (ρ0-ρ)/ρu^2
4. How to reduce resistance loss?
① Keep the pipeline as short as possible and in a straight line. ② Try not to install unnecessary pipe fittings and valves ③ The pipe diameter should be appropriately large
Concept questions
1. The shear stress distribution of fluid in a circular tube along the tube section is only related to the geometry of the flow interface
2. What is the viscosity of fluid?
When fluid flows, the internal friction force generated between adjacent fluid layers on the unit contact surface is 1.
Liquid: As the temperature increases, the viscosity decreases; Solid: As the temperature increases, the viscosity increases
3. What are the positive displacement pumps (positive displacement pumps)? (Relying on volume change to compress fluid)
Reciprocating pump, gear pump, screw pump
4. Reciprocating pumps and centrifugal pumps
Reciprocating pump: small flow rate, high pressure head liquid transportation, not suitable for transporting corrosive liquids and suspensions with solid particles. Reciprocating pumps have self-priming capabilities. Centrifugal pumps do not have self-priming capabilities. Both need to be filled with liquid before starting (the reciprocating pump does not need to be filled with water to start)
5. Flow adjustment of reciprocating pump (qv=ASnr)
① Bypass adjustment; ② Change the piston stroke; ③ Change the number of piston reciprocations. The flow rate of the reciprocating pump is only related to the geometric size of the pump itself and the number of reciprocations of the pump; it has nothing to do with the pressure head and management characteristics of the pump.
6. Flow adjustment of centrifugal pump
①Adjust the outlet valve ②Change the pump speed ③Turn the outer diameter of the impeller
short answer questions
1. What is the phenomenon of air binding?
Reason: Before the centrifugal pump is started, if the pump is not filled with liquid, the centrifugal pump has no self-priming ability: since the density of air is less than the density of liquid, the centrifugal force generated is very small, and the vacuum formed by the suction port cannot suck the liquid in. Solution: Before starting the pump, prime the pump and install a one-way bottom valve with a suction filter on the suction pipe. (The filter is to prevent solid matter from entering the pump, thereby damaging the blades of the impeller or hindering the normal operation of the pump) A: There is air binding. ① Check whether there is leakage in the inlet and outlet pipelines; ② Stop the pump and pump into the pump. Filling A: After starting, how does the liquid increase the pressure in the pump? After starting, the pump shaft drives the impeller to rotate, and the liquid between the blades rotates with the impeller. Under the action of centrifugal force, the liquid is thrown from the central inlet position of the impeller to the periphery of the impeller along the channel between the blades. After the fluid flows into the scroll channel at a very high flow rate, most of the kinetic energy is converted into static pressure energy due to the gradual expansion of the cross-section. .
The main reasons why the centrifugal pump does not absorb liquid after starting are: ① Due to insufficient filling of the pump or leakage of liquid from the bottom valve that is not tight, causing air in the pump; ② due to blockage of the bottom valve or suction pipeline. ③The installation height is too high; ④The motor wiring is incorrect, causing the impeller to rotate reversely.
2. What is cavitation phenomenon?
The pressure at the inlet of the centrifugal pump impeller is equal to or less than the saturated vapor pressure of the liquid being transported at the operating temperature. The liquid will partially vaporize or the gas dissolved in the liquid will precipitate and form bubbles. After the liquid containing bubbles enters the high-pressure area of the impeller, the bubbles will Under the action of the bubble, it shrinks and bursts sharply. The disappearance of the bubble leads to a partial vacuum. The surrounding liquid rushes towards the space occupied by the original bubble at a very high flow rate, causing shock and vibration. The metal surface is exposed to high-pressure and high-frequency impacts, causing electrochemical corrosion of the metal surface by a small amount of oxygen and other active gases entrained in the bubbles, causing sponge-like and fish-scale damage to the impeller surface, causing the pump to fail to operate normally. This phenomenon is called cavitation. Cavitation phenomena and hazards: ① The pump body produces vibration and noise; ② The pump performance decreases; ③ The pump casing and impeller are eroded, and the equipment is damaged. Preventive measures: Limit the installation height of the pump. If there is cavitation, check the inlet pipeline for leaks.
What does the allowable installation height of a centrifugal pump depend on?
①The temperature of the transported liquid; ②The flow rate of the centrifugal pump; ③The speed of the centrifugal pump; ④Altitude
3. How does a centrifuge work?
Relying on the centrifugal force generated by the high-speed rotation of the impeller, the liquid is sucked and discharged. When starting the machine, the outlet valve must be closed in order to minimize the starting power of the centrifugal pump to avoid burning the motor. Before shutting down the machine, first close the outlet valve and then cut off the power.
4. What are the disadvantages of flow boundary layer separation? Benefits are?
The disadvantage is increased flow resistance loss; the advantage is increased turbulence.
5. What is the physical meaning of Reynolds number?
Comparative relationship between inertial force and viscous force during fluid flow
6. What is the lift?
The effective mechanical energy provided by the pump to unit mass of liquid
7. What is the wind pressure of the centrifugal pump ventilator?
① Mechanical energy obtained by unit volume of gas; ② The sum of static wind pressure and dynamic wind pressure
Fan characteristic curve
8..What is the flow rate indicated on the centrifugal pump nameplate?
The flow rate at the highest efficiency
9. Open the centrifugal pump regulating valve.
As the flow rate increases, the pressure at the pump outlet decreases.
10. What is the performance curve of centrifugal pump?
Performance curve when transporting clean water at 20°C at a certain rotation speed.
11. What is the working point of the centrifugal pump? Design point?
The intersection point of the pump characteristic curve and the pipeline characteristic curve. The flow adjustment of a centrifugal pump actually changes the working point of the pump. The design point refers to the highest efficiency point.
12. What is the composition of a centrifugal pump and the form of the impeller?
Composed of pump casing, pump shaft and impeller. Impellers include closed, semi-closed and open types
Fluid conveying machinery