MindMap Gallery 3D printing classification
Mind map of 3D printing classification, such as light-curing molding technology. The technical principle of SLA mainly uses photosensitive resin as raw material, and is solidified layer by layer through a computer-controlled ultraviolet laser emitting device.
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3D printing classification
Light curing molding technology SLA
Technical principles
It mainly uses photosensitive resin as the raw material, and is solidified layer by layer through a computer-controlled ultraviolet laser emitting device.
Technical features
advantage
① SLA technology appeared early, and after years of development, the technology is highly mature.
②The printing speed is fast, the photosensitive reaction process is convenient, the product production cycle is short, and no cutting tools and molds are required.
③The printing accuracy is high and it can print prototypes and molds with complex structures and shapes or that are difficult to produce with traditional technology.
④The upper software has complete functions and can be operated online and remotely controlled, which is conducive to the automation of production.
shortcoming
①SLA equipment is generally expensive and has high usage and maintenance costs.
② It requires precise operation of toxic liquids and has strict requirements on the working environment.
③ Due to material limitations, most of the materials that can be used are resins, which makes the strength, stiffness and heat resistance of the printed products very limited, and is not conducive to long-term storage.
④The core technology is monopolized by a few companies, and the technology and market potential have not been fully exploited.
Application areas
In the rapid development of industrial inks, UV light-curing inks have been widely used in the field of ink printing due to their advantages of being solvent-free, pollution-free, and fast drying!
UV light curing technology was first used in screen printing and was used in iron printing, hose, tape measure printing and other fields. Later, it also achieved excellent results in flexographic printing.
UV ink photocuring has been maturely used in paper printing, offset printing glazing, flexographic printing, screen printing, color printing, heat transfer printing and other fields!
Layer stack molding LOM
Technical principles
The laser and positioning components cut the sheet with hot melt adhesive on the back and special treatment based on the cross-sectional profile data obtained in advance, and obtain the same inner and outer contours as the cross-sectional data, thus completing one-level cutting. The feed and take-up components then remove the old material and superimpose a new layer of sheet material. The hot-gluing device is then used to roll the sheet with hot-melt adhesive on its back to bond the new layer to the existing parts, and then the cutting is repeated again. By bonding and cutting layer by layer in this way, the required three-dimensional workpiece is finally made.
Technical features
advantage
①The molding speed is faster. Since LOM is not additive manufacturing in nature, it does not need to print the entire section. It only needs to use a laser beam to cut out the outline of the object, so the molding speed is very fast. Therefore, it is often used to process large parts with simple internal structures.
②The model has high precision and can be printed in color. At the same time, the warpage deformation caused by the printing process is very small.
③The prototype can withstand temperatures up to 200°C and has higher hardness and better mechanical properties.
④ There is no need to design and make a support structure, and cutting can be performed directly.
⑤The price of raw materials is low, the prototype production cost is low, and it can be used to make large-sized parts.
shortcoming
① Due to limitations of raw materials, the tensile strength and elasticity of molded parts are not good enough.
②The printing process involves laser loss, requires a specialized laboratory environment, and has high maintenance costs.
③ It cannot be used directly after printing, and the waste must be removed manually, so it is not suitable to build parts with complex internal structures.
④The post-processing process is complex, and the prototype is prone to absorbing water and swelling, and requires moisture-proof and other treatment processes.
⑤The Z-axis accuracy is determined by the material and glue layer thickness. Actual printed products generally have step textures, making it difficult to directly construct parts with fine shapes and multiple curved surfaces. Therefore, surface polishing and other treatments are required after printing.
Application areas
Auto parts manufacturing
Shoemaking
Making sand casting molds
Functional test parts manufacturing
material selection
Paper, metal film, plastic film, ceramic film
Fused Deposition Molding FDM
Technical principles
After the low melting point material is melted, it is filled two-dimensionally according to the CAD layered cross-section data through a computer numerically controlled fine nozzle. The ejected wire is cooled, bonded, and solidified to form a thin cross-section, which is superimposed layer by layer to form a three-dimensional entity.
Technical features
advantage
(1) It does not use a laser system and is simple to use and maintain, thus reducing maintenance costs to the lowest level.
(2) There is a wide range of molding materials, and all thermoplastic materials can be applied.
(3) Environmentally friendly, there is no chemical change during the production process, and no granular dust is generated.
(4) The equipment is small in size, easy to transport, and suitable for office environments.
(5) The utilization rate of raw materials is high, and waste materials can be recycled, reprocessed and recycled.
(6) Post-processing is simple.
(7) The molding speed is faster.
shortcoming
(1) Since the movement of the nozzle is mechanical movement, the speed is limited, so the molding time is longer.
(2) Compared with the light-curing molding process and the three-dimensional printing process, the molding accuracy is lower and the surface has an obvious step effect.
(3) A support structure is required during the molding process. It is difficult to remove the support structure manually and affects the surface quality of the part.
Application areas
Film and television industry. Automobile industry, electronic industry, smart furniture
Three-dimensional inkjet printing method 3DP
Technical principles
After the low melting point material is melted, it is filled two-dimensionally according to the CAD layered cross-section data through a computer numerically controlled fine nozzle. The ejected wire is cooled, bonded, and solidified to form a thin cross-section, which is superimposed layer by layer to form a three-dimensional entity.
Technical features
advantage
(1) It does not use a laser system and is simple to use and maintain, thus reducing maintenance costs to the lowest level.
(2) There is a wide range of molding materials, and all thermoplastic materials can be applied.
(3) Environmentally friendly, there is no chemical change during the production process, and no granular dust is generated.
(4) The equipment is small in size, easy to transport, and suitable for office environments.
(5) The utilization rate of raw materials is high, and waste materials can be recycled, reprocessed and recycled
(6) Post-processing is simple.
(7) The molding speed is faster.
shortcoming
(1) Since the movement of the nozzle is mechanical movement, the speed is limited, so the molding time is longer.
(2) Compared with the light-curing molding process and the three-dimensional printing process, the molding accuracy is lower and the surface has an obvious step effect.
(3) A support structure is required during the molding process. It is difficult to remove the support structure manually and affects the surface quality of the part.
molding material
Nylon powder, ABS powder, metal powder, ceramic powder, plastic powder and stem cell solution gypsum, sand.
Application areas
Digital printing, inkjet printing, digital proofing
Selective laser sintering SLS
Technical principles
Selective laser sintering mainly involves selectively sintering powder materials (mixed powder of plastic powder and binder) through a carbon dioxide laser.
Applied Materials
Metal-based synthetic materials, ceramic-based synthetic materials, foundry sand and polymer powder, etc.
Technical features
advantage
Easy to operate process
High material utilization rate
No support structure required
The mold is extremely strong
shortcoming
Prototyping is easy to deform
Complex post-processing requires preheating and cooling
Rough and porous molding surface
polluted environment
Application areas
Manufacturing and processing of small batches and special parts
Rapid mold and tool making