MindMap Gallery Nonconforming product management
The occurrence and management of non-conforming products. Non-conforming products refer to those determined by inspection and testing. Product quality characteristics deviate from relevant technical requirements and drawing engineering specifications products that no longer meet the acceptance criteria.
Edited at 2024-01-20 11:46:33This is a mind map about bacteria, and its main contents include: overview, morphology, types, structure, reproduction, distribution, application, and expansion. The summary is comprehensive and meticulous, suitable as review materials.
This is a mind map about plant asexual reproduction, and its main contents include: concept, spore reproduction, vegetative reproduction, tissue culture, and buds. The summary is comprehensive and meticulous, suitable as review materials.
This is a mind map about the reproductive development of animals, and its main contents include: insects, frogs, birds, sexual reproduction, and asexual reproduction. The summary is comprehensive and meticulous, suitable as review materials.
This is a mind map about bacteria, and its main contents include: overview, morphology, types, structure, reproduction, distribution, application, and expansion. The summary is comprehensive and meticulous, suitable as review materials.
This is a mind map about plant asexual reproduction, and its main contents include: concept, spore reproduction, vegetative reproduction, tissue culture, and buds. The summary is comprehensive and meticulous, suitable as review materials.
This is a mind map about the reproductive development of animals, and its main contents include: insects, frogs, birds, sexual reproduction, and asexual reproduction. The summary is comprehensive and meticulous, suitable as review materials.
Occurrence and management of non-conforming products
1. Unqualified Definition
Requirements not met Technical standards and specification requirements
Unqualified products refer to products whose quality characteristics deviate from relevant technical requirements and drawing engineering specifications after inspection and testing, and no longer meet the acceptance criteria.
failed test
2. Unqualified classification
HSF failed
Failure to comply with safety regulations
Function does not meet specifications
Oversize
Appearance does not match
The quantity does not meet the requirements
Packaging and labeling do not comply with
Source of defective product
external
Incoming materials purchased parts
Outsourcing processing parts
Customer Complaints Bulk Returns
Individual clients are defective
internal
Production process
Finished products and shipment
Inventory
Defects caused by expired shelf life
Defects caused by order cancellation
Defects caused by bad materials
Defects caused by engineering changes
Defects caused by trial samples
Detection and monitoring equipment failure
Unqualified product handling process
1 Identify and isolate nonconforming products
2 Confirmation and review of nonconforming products (time limit)
3. Execute the review results of non-conforming products
4 Confirm the execution results of non-conforming products
5 Analyze the causes of quality accidents and implement improvement measures
Nonconforming product documents and records
Nonconforming product disposal ledger
Defective product label
Unqualified product evaluation sheet
Nonconforming Product Containment List
Product recall notice
Rework and repair work instructions
Reworked product re-inspection records
Record form for handling defective products returned by customers
Product Scrap Sheet
8D improvement report
On-site physical control of unqualified products
Incoming materials are not suitable for each area
HSF exclusive area for defective products
Single defective product isolation box in workshop
Special area for segregation of large quantities of unqualified products in the workshop
Unqualified Rework and Repair Area
Special area for customers to return defective products
Warehouse for scrap products
Disposal of non-conforming products
Rework
Corrections can be made in subsequent processes
Repair
It is to make adaptive corrections to non-conforming products.
special pick
Without affecting product functionality
Timeliness
downgrade
Used in different grades of products
Full inspection
Select qualified products from unqualified batches
scrapped
Unqualified assessment cannot meet the requirements through rework and repair or the disposal cost is high
recall
Customer, third-party inventory or marketplace is using
Reject
Unqualified products that do not meet the requirements of technical status specifications
Technical status is unclear
Samples are not approved to confirm manufactured products
Improvement measures are not audited to confirm the manufactured products
Products that do not meet the requirements of the demand directive
return the goods
Products that cannot meet the technical requirements of on-site production lines
Non-conforming product authority and responsibilities
Quality department
Determine and confirm nonconforming products
Lead and confirm the disposal of non-conforming products
Leading the review of non-conforming products
Lead emergency response plans triggered by quality incidents
Lead the implementation of improvement measures for non-conforming products and confirm the implementation results
R&D technology
Participate in the review of non-conforming products
Confirm nonconforming products and impact on end use
Leading changes in technology status
Main cause of defects caused by engineering changes
Process technology department
Participate in and perform nonconforming product review
Rework and repair work instructions
Training and execution of rework and repair
Lead internal on-site improvement measures
storehouse
Carry out non-conforming product review results
Implement improvement measures
Submit relevant quantities
Defects caused by expired shelf life
Defects caused by order cancellation
Defects caused by bad materials
Final disposal of scrap products
Production
Execution of defective product results
Rework and sorting
Implement improvement measures
Process and analyze the causes
On-site unqualified control
Analyze the causes of quality incidents and implement improvement measures
purchase
Participate in and perform nonconforming product review
Execute disposal of non-conforming products
Lead supplier improvement measures
Leading supplier quality accident compensation
Execute supplier-side containment response plan
Sale
Participate in and implement the review results of non-conforming products
Communicate with customers and execute emergency response plans
Leading customer quality accident claims
Execute client containment response plan