MindMap Gallery Equipment Check Peripheral Equipment
This is a mind map about equipment inspection peripheral equipment, the main contents include: distribution room (15%), boiler 10%, air compressor (15%), water treatment (25%).
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This template shows the structure and function of the reproductive system in the form of a mind map. It introduces the various components of the internal and external genitals, and sorts out the knowledge clearly to help you become familiar with the key points of knowledge.
This is a mind map about the interpretation and summary of the relationship field e-book, Main content: Overview of the essence interpretation and overview of the relationship field e-book. "Relationship field" refers to the complex interpersonal network in which an individual influences others through specific behaviors and attitudes.
This is a mind map about accounting books and accounting records. The main contents include: the focus of this chapter, reflecting the business results process of the enterprise, the loan and credit accounting method, and the original book of the person.
Equipment inspection Peripheral equipment
Water treatment (25%)
Personnel Qualifications
Water treatment personnel operation certificate (with a certificate to work)
Water treatment operation status
Check whether there is any leakage, check the water tank cleaning frequency and check the record
Compressed air
Compressed air range 5.5bar-6bar
Preprocessing system operation management
All flowmeters display stable and clear; machine filter and carbon filter mirror are intact; filler record inspection
Pressure gauge inspection (span is appropriate, the actual working pressure is from 1/3 to 2/3 of the pressure gauge, preferably about 2/3; the pressure gauge range is required for water supply pump outlet, machine filter, carbon filter tank and security filter pressure gauge range 0-0.6MPa; the pressure gauge range of SID meter 0-0.4MPa
The operating flow and pressure are within the scope of the process specifications. Regular forward, backwash and flow must meet the requirements and have detailed records.
The liquid level of each water tank is normal and the respirator is intact (with filter element required to be replaced regularly)
Check whether each pressure alarm is working properly
reverse osmosis
Reverse osmosis system operation
The system automatically operates (after automatic shutdown, the first-stage reverse osmosis must have a low-pressure flushing process for carbon filtration for 300s, pure water for 180s, and the second-stage reverse osmosis must have a low-pressure flushing process for 30s, the first-stage reverse osmosis and the concentrated water discharge bypass valve of the concentrated water recovery system must be opened, and there must be a delay time when starting the machine (the low-pressure water supply pump flushes the membrane tube for 15-20s)
Reverse osmosis operation records are true and complete
Reverse osmosis system high-pressure pump frequency converter or soft start is intact, the parameters are set reasonably, the general start time is 15s, stop 8s
The first-level reverse osmosis and concentrated water recovery system must have concentrated water bypass pipelines and bypass valves.
The recovery rate of the first-level reverse osmosis system shall not be less than 60%, and the recovery rate of the second-level reverse osmosis system shall not be less than 70%.
The water-producing side pressure of the membrane tube shall not exceed 0.15MPa, and the membrane tube shall be intact
Filtration system
Other water treatment packages Filter operation management
Security filter requirements: pressure difference increment ≤0.1MPa, filter seal is good, fixing screws are not stainless
1. The security filter is replaced regularly for ≤6 months, 2. Replace it after every CIP cleaning, 3. The filter element needs to be removed for a long time shutdown.
Ultrafiltration or softener systems are cleaned or regenerated according to operating specifications; reverse osmosis system hoses use food grade hoses
Test
SDI detection
Each shift tests the SDI value of the filter canister by using the company's designated filter membrane to detect whether the SDI operation steps are correct, and the SDI value is recorded in a true and complete manner.
1.SDI≤4; 2. The water outlet pressure when detecting SDI is greater than 0.21MPa
Use of medicine
Water treatment agent addition management
The drug is configured correctly. First-class pure water must be configured according to the specified concentration. The drug barrel is clean and free of dirt. The drug must be food-grade or water-grade
The metering pump is intact and normal, with drug configuration records and addition records; calibrated once every 2 months
Equipment integrity
The equipment is neat and intact, with no leakage, no damage, no debris, no waste, etc.
Distribution room (15%)
Job Certificate
The duty officer must issue a certificate from the Safety Supervision Bureau
Circuit inspection
Each shift has a record
Parameter Management
Check whether the exceeding standard number is correct and timely; the multi-function power meter on the distribution cabinet should display the three-phase current format; the power factor is above 0.95
Operation Management
Check whether there is a "Ticket Reversal Operation" correct. Is there a record of each transformer on-load voltage regulation operation?
Number of meter readings
Check whether the meter reading is correct and timely
clean
Equipment housing cleanliness
Signs
Whether the sign is complete and unified, it must not be marked with a marker at will.
Safety
Whether to set up effective mouse blocking panels, cabinet door closure, environmental and equipment temperature monitoring records, have complete cooling facilities, manage systems on the wall, and have complete tools
Equipment integrity
The equipment is neat and free of debris, and the performance is intact. The electrical cabinet filter is dust-free
Air compressor (15%)
Running status
1. Check whether there is an alarm that cannot be reset on the control panel; 2. The pressure difference of the intake filter is <0.0044MPa
Give way
No obvious oil, gas or water leakage at pipe valves, joints, etc.
meter
Check instrument integrity and performance
Cooling system
Cooling tower appearance and water quality
Check the integrity of the appearance (fan blades, belts, box plates, fillers, spray heads, etc.), and the cooling water temperature is less than 35 degrees
Cold dryer
No cold dryer is used or the dew point is not up to the requirements (≤10 degrees)
Sewage valve
Check whether there is a red light on the sewage valve to alarm
Run safely
Check for defects and failures of safety valves and electrical components; no loosening of fasteners; no pressure hose aging, deformation, leakage, cracking, etc., and no abnormal pipeline vibration.
Equipment Management
If the computer has not been turned on for a long time, it must be turned on and run (focus on checking the AF air compressor, checking the equipment inspection, maintenance status, configuring commonly used maintenance tools, etc.)
Equipment integrity
The equipment is neat, no leakage, no debris, no waste, etc., the performance is intact, the electrical cabinet filter and motor cover are dust-free
boiler 10%
Job Certificate
The furnace driver must hold a job certificate issued by the Provincial Quality Supervision Bureau.
Boiler water supply
Hardness ≤0.03mmol/L (check for records or fail to meet the standards)
PH ≥ 7 (check for records or failure to meet the standards)
Pot of water
Alkaline ≤20 (check whether there are records or failure to meet the standards)
PH value 10-12 (check for records or failure to meet the standards)
Control system
All types of instruments and control cabinets are complete and accurate (low liquid level alarm is sensitive, and the alarm should be reported to the low liquid level mirror 1cm.
Display liquid level
The water level gauge is transparent, and the liquid level is consistent with the control screen display
Auxiliary equipment
Is there any abnormal noise when the induced blower, water pump, combustion engine, and air duct damaged?
Check the mechanical failure of slag machine and coal-mounted machine
Ash door
Check whether the 9 gray doors are opened flexibly, whether the dust is discharged in time, and whether the dust door is closed after the dust is discharged.
Safety accessories
Clear water level gauge
Clear pressure gauge
Equipment integrity
The equipment is neat, no leakage, no debris, no waste, etc., and the performance is complete