create a tata AutoComp paint shop car bumper painting process,
Bumper loading,
Air Drop,
Water Drop,
IPA Drop,
Tagerak Rak,
Primer Application Booth,
Primer Coat Flash Off Zone,
Base Coat Application Booth,
Base Coat Flash Off Zone,
Clear Coat Application Booth,
Clear Coat Flash Off Zone
Bumper Loading
Prepare bumpers for painting
Inspect bumpers for defects
Position bumpers on the conveyor
Secure bumpers in place
Use fixtures to hold bumpers
Check alignment of bumpers
Air Drop
Introduce air to the process
Utilize air jets for cleaning
Ensure even air distribution
Adjust air pressure settings
Monitor airflow across bumpers
Water Drop
Add moisture for preparation
Use water mist to humidify
Prevent static electricity build-up
Control water application
IPA Drop
Apply Isopropyl Alcohol (IPA)
Use for cleaning purposes
Remove oils and contaminants
Monitor application amount
Tagerak Rak
Transfer bumpers to the next stage
Utilize automated handling systems
Ensure no damage in transit
Maintain proper spacing between bumpers
Allow for even coating applications
Primer Application Booth
Introduce primer to bumpers
Set up spray booths with primer guns
Check primer viscosity levels
Ensure proper environmental conditions
Control temperature and humidity
Monitor ventilation systems
Primer Coat Flash Off Zone
Allow primer to cure
Maintain optimal heating elements
Monitor time for flash off
Inspect primer surface
Identify any imperfections
Base Coat Application Booth
Apply base coat to bumpers
Adjust spray gun settings for base coat
Ensure uniform application
Maintain clean booth environment
Regularly remove overspray
Base Coat Flash Off Zone
Allow base coat to flash off
Control temperature and airflow
Check timing for flash off
Inspect base coat for defects
Clear Coat Application Booth
Apply clear coat for finish
Set up clear coat spray systems
Optimize application parameters
Ensure proper booth cleanliness
Prevent contamination during application
Clear Coat Flash Off Zone
Allow clear coat to cure
Control temperature and ventilation
Ensure sufficient curing time
Final inspection of the bumper
Check for any surface flaws
Verify final color and gloss